Ukusika i-Laser vs Waterjet: Ukufana kanye Nomehluko

Ukusika i-Laser vs Waterjet: Ukufana kanye Nomehluko

Isibuyekezo sokugcina 08/31, Isikhathi Sokufunda:5 amaminithi

Ukusika i-Laserfuthi ukusika i-waterjet kukhonaizindlela ezivame ukusetshenziswa kakhulu zokusikangezinkampani ezikhiqizayo.Kubakhiqizi, ukukhetha phakathi kwe-laser ne-waterjet cutting kuwumsebenzi onzima, njengoba ngayinye ingaba efaneleka kakhulu ezintweni ezihlukahlukene kanye nezicelo.Zombili lezi zinqubo zinokunemba okuphezulu nokunemba ngokumosha okuncane.Lezi zinqubo zingakwazi ukuphatha izinhlobonhlobo zezinsimbi, okungenzeka zifaneleke kakhulu embonini ye-automation enobubanzi be-kerf encane.

Ukusika i-Waterjetifaneleka kakhulu ezintweni eziwugqinsi neziqinile uma kuqhathaniswa nokusika kwe-laser.Ukusika kwe-laser kuqeda ukusebenza ngesikhathi esincane uma kuqhathaniswa nokusika i-waterjet, kodwa indawo yokusebenza izoba nemiphetho eshile edinga inqubo yokususa.Ukusika i-Waterjet kubiza kakhulu futhi ukusika nge-laser kuyinqubo yokonga kakhulu.Imibuzo eminingi idinga ukubuzwa, ngaphambi kokukhetha indlela yokusika efanele, njengohlobo Lwezinto ezibonakalayo, ukujiya kwempahla, ukubekezelelana okudingekayo kanye nokuqedwa konqenqema kanye nemiphumela yokushisa ezintweni.

Kule bhulogi, incazelo enemininingwane yokusika i-laser nokusika i-waterjet kuxoxwa ngayo kanye namandla abo.Uma ungathanda ukwazi imininingwane eyengeziwe mayelana nalezi zinqubo ezimbili, ungathola njalo i-helonjiniyela bethu.

Iyini i-Laser Cutting?

Ukusika i-Laser

Imishayo yamandla aphakeme kakhulu akhiqizwa ngegesi ngokuvamile asetshenziselwa ukusika izinto zokusika i-laser.Ukusika izinto, imishayo yamandla iqondiswa izibuko futhi lezi zinsimbi eziphakeme kakhulu zaziwa ngokuthi i-Laser.I-laser isetshenziselwa ukuncibilikisa, ukushisa noma ukuhwamulisa impahla endaweni yokuxhumana ukuze kwakhiwe ukusika okubushelelezi nokuhlanzekile.Ngesikhathi sokusika kwe-laser, i-laser ingaba sesimweni esimile noma ingakwazi ukuhambisa yonke into ngokuya ngezidingo.

Abasiki be-laser bavame ukusetshenziselwa ukusika amashidi ayisicaba ensimbi enogqinsi oluphakathi nendawo enogqinsi, ebangeni elingu-0.12” kanye no-0.4”.I-laser ingakwazi ukusika izinto ezingezona ayoni ezincane njengamapulasitiki nokhuni.Nokho, kuyoba khona ashiswe onqenqemeni ngenxa isizukulwane ukushisa.Ukuthola izinga eliphezulu lokunemba nokunemba kwanoma yimuphi umsebenzi wokusika, ukusika i-laser yiyona efanele.Ngalokhu kusikwa kwe-laser, imisebenzi elula efana nezindandatho, amadiski kanye nemisebenzi eyinkimbinkimbi kakhulu yezimboni ezahlukene ingafezwa.Izinga eliphezulu elingaguquki lokuphindaphinda nokubekezelelana okuqinile kungafinyelelwa ngokusika i-laser futhi kuhambisana kakhulu nokusebenza kokukhiqiza ngobuningi.

Iyini i-Waterjet Cutting?

Ukusika i-Waterjet

Ukusika i-waterjet ngokuyinhloko kusebenzisa ijethi lamanzi elicindezelwe, eliqukethe izinto ezilumayo njenge-aluminium oxide noma i-garnet.Lezi zinto eziqhumayo zisiza ukuthuthukisa ikhono lokusika futhi zidale ukusikeka ngokuhuzuka kunokuncibilika, ukushiswa kanye nokuhwamuka.Le nqubo iphindaphinda ukuguguleka okuqopha imifula namawa ngokwemvelo.Ipompo enengcindezi ephezulu enokugxila okuphezulu kanye nesivinini iyadingeka ukuze ushayele uketshezi emigodini eqinile, okuholela kujethi enamandla amakhulu ekhipha ama-kilowatts angu-4-7.Ukusika i-Waterjet kwenza ukusika kwezinhlobonhlobo zezinto ezisetshenziswayo futhi ilungele ukusikeka okunzima noma okuyinkimbinkimbi.Kuzokwenza umsebenzi wokusika uhlanzeke, ubekezelele eduze, uqine futhi uqedele kahle.Ngaphandle kokumbalwa kakhulu.ukusika i-waterjet kuvame ukusetshenziselwa ukwenza noma iyiphi iphrofayili kunoma iyiphi into kuze kufike ku-250mm ubukhulu.

Ukufana phakathi kokusika kwe-Laser ne-Waterjet

Kuzo zonke izimboni eziningi, zombili izinqubo zokusika i-Laser ne-waterjet zisetshenziselwa ukusika izinto ezahlukahlukene zezinhlelo zokusebenza ezahlukahlukene.Iningi lezimpawu zalezi zinqubo ezimbili zixoxwa ngezansi:

v Ukunemba Nokunemba:Zombili izinqubo ziqinisekisa ukuvumelana kuwo wonke amaqoqo omkhiqizo ngokwenza inqubo yokukhiqiza ingxenye ibe sezingeni eliphindaphindeka kakhulu.Ezinhlelweni eziningi, zinikeza ukunemba okuphezulu nokunemba.

v Imfucuza Encane:Zombili lezi zinqubo zikhiqiza inani elincane lezinsalela ezingase zisetshenziswe futhi zigaywe kabusha, futhi futhi kuzonikeza umfutho emikhubeni eqhubekayo.

v Ukuhlukahluka:Njengoba zombili izinqubo zikwazi ukuphatha izinhlobonhlobo zezinsimbi kusukela ensimbi nasensimbi engagqwali kuya ku-aluminium, ithusi nethusi, zihlukahlukene kakhulu.Bangakwazi ukukhiqiza izingxenye zangokwezifiso zanoma yiluphi uhlelo lokusebenza, lapho lezi zinqubo zivumelana kakhulu.

v Ububanzi be-Kerf Encane:Inani lezinto ezikhishiwe kucezu lokusebenza ngokusikwa ngakunye laziwa ngokuthi "ububanzi be-kerf".Zombili izinqubo zinikeza ububanzi be-kerf encane, ngokusika kwe-waterjet, okungaba ngu-0.7 kuya ku-1.02 mm futhi ukusika kwe-laser kunikeza ububanzi obuncane be-kerf obuncane, obungaba ngu-0.08 kuya ku-1 mm.Lobu bubanzi be-kerf encane buvumela zombili izinqubo ukukhiqiza imikhiqizo enemininingwane emihle kanye nomumo oyinkimbinkimbi.

v  Ikhwalithi ephezulu:Ngenxa yokunemba nokunemba kwemishini, zombili izinqubo ziletha imikhiqizo esikiwe yekhwalithi ephezulu.

v  Ukufaneleka kokuzenzakalela:Izinqubo ezizenzakalelayo zidinga ukuphinda kwezinqubo ngokunemba okukhulu nokunemba.Ngenxa yalokhu, zombili izinqubo zilungile futhi zingenza ukusikeka okufanayo izikhathi eziningana ngokugcina ukubekezelelana kwe-dimensional.

Umehluko phakathi kwe-Laser ne-Waterjet Cutting

Imiphumela nezinhlelo zokusebenza nazo zingenza umehluko phakathi kwalezi zinqubo, hhayi izindlela zazo kuphela.Eziningi zazo kuxoxwa ngazo ngezansi:

v Izinto zokwakha:Ukusika izinsimbi, zombili izinqubo ziyizinketho ezinhle kakhulu, kodwa ukusebenza kwesibili kuzonquma okungcono kakhulu komsebenzi.Ngokuvamile, ngenxa yamandla ayo okucindezela okukhulu, ukusika i-waterjet kufaneleka kakhulu ezintweni eziqinile neziqinile uma kuqhathaniswa nokusika kwe-laser.

v  Isivinini:Ukusika kwe-laser kusebenza phakathi nesikhathi esincane futhi kunciphisa amayintshi amaningi ngomzuzu uma kuqhathaniswa nokusika kwe-waterjet.

v Ukunemba:Ngokuya ngejubane lelaser, ukusika kwe-laser kuletha ukunemba okuphezulu kakhulu, nokubekezelela okungu-±0.005” futhi ukubekezelela okujwayelekile kokusika i-waterjet kungu-±0.003”.

v Ukuhlanza Ingxenye:Ukusha okumbalwa ezindaweni ezisikiwe zengxenye kuzovela ngenxa yokusikwa kwe-laser futhi ingxenye izodinga inqubo yokususa ukuze bushelelezi, ukusebenza nokuphepha kwayo.Ukusebenzisa ingcindezi ephezulu kucezu lokusebenza ngenxa yokusikwa kwejethi yamanzi kubangela ukuqhunyiswa kwezinto zokusebenza ezincane/ezincane uma kuqhathaniswa nezinkulu/eziwugqinsi.Ngokufanelekile, inqubo yokusika i-waterjet idinga ukukhishwa okuncane / ukuhlanzwa kwendawo yokusebenza, njengoba ama-workpieces asikiwe azoba nesiphetho esibushelelezi.

v Izindleko:Ukuze kunqunywe ijethi yamanzi, ezinye izingxenye ezengeziwe zidinga ukusebenza kahle njengepompo yokucindezela okukhulu, izinto eziqhumayo kanye nekhanda lokusika, okuholela kunqubo ebiza kakhulu uma kuqhathaniswa.Ukusika i-laser kuyinqubo yokonga kakhulu njengoba kungasika izingxenye ngesikhathi esincane.