Stamping

CNC Machining

INKONZO

Metal Stamping

Ukugxiviza kungenye inqubo yokwenza amashidi ensimbi esetshenziswa kuzo zonke izinhlobo zezimboni.Ukugxiviza kuyinqubo esheshayo eyenza izingxenye ezinejometri eyinkimbinkimbi ngezindleko eziphansi uma kuqhathaniswa.Cishe yonke into efunwa yizimboni ngenqubo.

Izinsizakalo zokugxiviza zika-Prolean zikhiqiza izingxenye eziyinkimbinkimbi ezibiza izindleko zezokwelapha, amarobhothi, izimoto, ezondiza, nezinye izimboni ezinemba okuphezulu.

THOLA I-QUOTE

Ukuqinisekisa ikhwalithi

Amanani Wokuncintisana

Ukulethwa Ngesikhathi

Ukunemba okuphezulu

Iyini i-Metal Stamping?

Ukugxiviza isitembu noma ukucindezela igama eliyisambulela lezinqubo eziningi zokwenziwa kwensimbi ezisebenzisa ukucindezela bese ziyafa.Ezinye zezinqubo zokugxiviza yilezi:

• Ukwenza uhlamvu lwemali: Ukucindezela ishidi lensimbi ukwenza amaphethini phezulu.Izinhlamvu zemali zisebenzisa le nqubo futhi ziyisizathu ngemuva kwegama layo.

• Umdwebo: Ukucindezela ishidi lensimbi ukulinweba libe yisimo esisha.Ukukhiqiza indebe kanye nekani kusebenzisa umdwebo wamashidi ensimbi.

• Ukugoqa: Cindezela ukuguqula insimbi ibe yimikhiqizo emise okweshubhu.

• Uku-ayina: Inqubo yokunciphisa ukujiya kweshidi lensimbi ngomshini wokunyathelisa.

• Ukugoqa: Ukugoqa imiphetho yeshidi lensimbi.Amathini namaphaneli ezimoto anemiphetho evalekile.

Ikhwalithi eqinisekisiwe:

Imibiko yobukhulu

Ukulethwa Ngesikhathi

Izitifiketi Zempahla

Ukubekezelela: +/- 0.1mm noma okungcono ngesicelo.

Sisebenza Kanjani Isitembu?

Ukugxiviza kusebenzisa umshini wokunyathelisa onedayizi ukwenza insimbi ibe yisimo esidingekayo.Kunezinhlobo eziningi zezinqubo zokufa nezokugxiviza kodwa inqubo ihlala ifana kuzo zonke izimo.Insimbi yeshidi ibekwa etafuleni lokunyathelisa futhi ibekwe phezu kwedayisi.Okulandelayo, umshini wokunyathelisa ngethuluzi usebenzisa ingcindezi eshidini lensimbi phezu kwefa bese wenza into ibe yisimo esidingekayo.

I-Progressive dies ingenza imisebenzi eminingi eshidini ngokusebenzisa izigaba zemisebenzi ehlukene ukwenza ingxenye ekucindezeleni okukodwa.

Ilungele Ukucaphuna

Izinzuzo Metal Stamping

I-Prolean inomshini wokunyathelisa othuthukisiwe namandla azo zonke izinhlobo zezinqubo zokugxiviza.Sinikeza ama-dies akamuva ngokugxivizwa okuyinkimbinkimbi kwezingxenye ezinembayo ezinokumoshwa kwempahla ephansi.Kungakho futhi isitembu se-Prolean sinikeza amanani ancintisanayo ezingxenye ezigxiviziwe zekhwalithi engcono kakhulu.

Kusukela ekuhlanganiseni nasekubhaleni kuya ekudwebeni okude nokugoqa, onjiniyela be-Prolean bangakhiqiza izingxenye ezinezidingo eziqinile zokubekezelelana ngamanani ahlukene.

Yiziphi Izinto Ezisetshenziswayo Ezitholakalayo Zokugxiviza?

I-Aluminium	Insimbi	Insimbi engagqwali	Ithusi	Ithusi
I-Al5052	I-SPCC	301	101	C360
I-Al5083	A3	I-SS304(L)	C101	H59
I-Al6061	65Mn	I-SS316(L)		62
Al6082	1018

I-Prolean inikeza inhlobonhlobo yezinto zokwakha ze-Stamping.Sicela ubheke uhlu ukuze uthole isampula yezinto esisebenza ngazo.

Uma udinga into engekho kulolu hlu, sicela uthinte ngoba kungenzeka ukuthi singakutholela yona.

Caphuna Manje

Izinketho Ze-Surface Finishes Zensimbi Yeshidi

Njengomshini

Isiphetho sethu esijwayelekile siwukuphela “njengomshini”.Inobushelelezi obungaphezulu obungu-3.2 μm (126 μin).Wonke amaphethelo acijile asusiwe futhi izingxenye ziboshiwe.Izimpawu zamathuluzi ziyabonakala.

Ukwenza imishini ebushelelezi

Umsebenzi wokuqedela we-CNC womshini ungasetshenziswa engxenyeni ukuze kuncishiswe ubulukhuni bayo obungaphezulu.Ubushelelezi obujwayelekile bobuso (Ra) bungu-1.6 μm (64 μin).Amamaki omshini awabonakali kangako kodwa asabonakala.

Ukuxubha

Ukuxubha kukhiqizwa ngokupholisha insimbi ngegrit okuholela ekucineni kwe-satin eqondile.Akwelulekanga uma ufaka izicelo lapho kudingeka ukumelana nokugqwala.

Passivation

I-passivation iyindlela yokwelapha yokuvikela insimbi ekugqwaleni, ikhiqiza ukwakheka okufanayo okufanayo kwendawo engenzi lutho okungenzeka ukuthi isabelane nomoya futhi ibangele ukugqwala ngamakhemikhali.

I-Anodizing hardcoat

I-anodizing yohlobo lwe-III inikeza ukugqwala okuhle kakhulu nokumelana nokugqoka, okulungele izinhlelo zokusebenza zokusebenza.

I-Electropolishing

I-Electropolishing inqubo ye-electrochemical esetshenziselwa ukupholisha, ukudlula kanye nokususa izingxenye zensimbi.Kuyasiza ukunciphisa ukuhwalala kwendawo.

I-Alodine/Chemfilm

I-Chromate conversion coating (i-Alodine/Chemfilm) isetshenziselwa ukukhulisa ukumelana nokugqwala kwama-alloys ensimbi ngenkathi igcina izici zayo zokuqhuba.

Ukuqhunyiswa kobuhlalu

Ukuqhunyiswa kobuhlalu kwengeza iyunifomu ye-matte noma isiphetho se-satin engxenyeni eyenziwe ngomshini, kususa izimpawu zamathuluzi.Lokhu kusetshenziselwa ikakhulukazi izinjongo zokubukwayo futhi kuza ngamagrits amaningana ahlukene abonisa ubukhulu bama-pellets aqhumayo.

I-Powder Coating

I-Powder coating iyisiphetho esiqinile, esingagugi esihambisana nazo zonke izinto zensimbi futhi singahlanganiswa nokuqhunyiswa kobuhlalu ukuze kwakheke izingxenye ezinezindawo ezibushelelezi nezifanayo kanye nokumelana nokugqwala okuhle kakhulu.

I-Black oxide

I-Black oxide iyinalethi yokuguqula esetshenziselwa ukuthuthukisa ukumelana nokugqwala nokunciphisa ukubonakaliswa kokukhanya.

Nalu uhlu lokuqedwa kwendawo okujwayelekile.Ukuze uthole ukuqedwa kwendawo okungokwezifiso noma ezinye izinketho zokuqeda phezulu, sicela uhlole yethuisevisi yokwelapha phezulu

Caphuna Manje

Khetha I-Fish Elungile Yendaba Yakho

Ama-surface finishes ahlukene angasetshenziswa ezintweni ezahlukene.Thola ngezansi kweshidi lokukopela elisheshayo lokuqedwa kwendawo kanye nokuhambisana kwezinto.

Igama	Ukuhambisana Kwezinto ezibonakalayo
Ukwenza imishini ebushelelezi (1.6 Ra μm/64 Ra μin)	Wonke amapulasitiki nezinsimbi
Ukuqhunyiswa kobuhlalu	Zonke izinsimbi
I-Powder enamathela	Zonke izinsimbi
I-anodizing icacile (uhlobo II)	Ama-alloys e-aluminium
Umbala we-anodizing (uhlobo II)	Ama-alloys e-aluminium
I-Anodizing hardcoat (uhlobo III)	Ama-alloys e-aluminium
Ukuxubha + I-Electropolishing (0.8 Ra μm/32 Ra μin)	Zonke izinsimbi
I-oxide emnyama	Insimbi engagqwali nama-alloys ethusi
I-Chromate conversion coating	I-aluminium ne-Copper alloys
Ukuxubha	Zonke izinsimbi

Ukulungele Ukucaphuna?

Uma I-Material kanye nokuqeda okudingayo kungekona okungenhla, sicela ukhululeke ukuxhumana nathi ukuze uthole okwengeziwe.

THOLA I-QUOTE