Laser vs Waterjet yankan: kamanceceniya da bambance-bambance

Laser vs Waterjet yankan: kamanceceniya da bambance-bambance

Sabuntawar ƙarshe 08/31, Lokacin Karatu:Minti 5

Laser yankankuma yanke ruwan jet sunemafi yawan amfani da ayyukan yankanta kamfanonin masana'antu.Ga masana'antun, zabar tsakanin Laser da waterjet yankan aiki ne mai wuyar gaske, kamar yadda kowannensu zai iya zama mafi dacewa da kayan aiki da aikace-aikace daban-daban.Duk hanyoyin biyu suna da daidaito mai girma da daidaito tare da ƙarancin sharar gida.Waɗannan matakai na iya ɗaukar nau'ikan ƙarfe da yawa, waɗanda galibi sun dace da masana'antar sarrafa kansa tare da ɗan ƙaramin kerf.

Yanke ruwan jetya fi dacewa da lokacin farin ciki da kayan aiki idan aka kwatanta da yankan Laser.Laser yankan kammala aiki a cikin ƙasa da lokaci idan aka kwatanta da waterjet yankan, amma workpiece zai yi kone gefuna wanda bukatar wani deburring tsari.Yankan Waterjet yana da tsada sosai kuma yankan Laser shine mafi kyawun tsari.Tambayoyi da yawa suna buƙatar yin tambaya, kafin zaɓar hanyar yanke da ta dace, kamar nau'in kayan abu, kauri na kayan, haƙuri da ake buƙata da ƙarshen ƙarshen da tasirin zafi akan kayan.

A cikin wannan shafin yanar gizon, an tattauna cikakken bayani game da yankan Laser da yankan ruwa tare da damar su.Idan kuna son ƙarin sani game da waɗannan hanyoyin guda biyu, koyaushe kuna iya samun taimako dagainjiniyoyinmu.

Menene Cutting Laser?

Laser yankan

Ana amfani da katako mai ƙarfi mai ƙarfi da aka samar da iskar gas gabaɗaya don yanke abu a yankan Laser.Don yanke kayan, ƙwanƙwasa makamashi suna jagorancin madubi kuma ana kiran waɗannan katako mai girma da Laser.Ana amfani da Laser don narke, ƙonewa ko vapor kayan abu a yankin lamba don ƙirƙirar yanke mai santsi da tsabta.A lokacin aikin yankan Laser, Laser na iya zama a tsaye ko yana iya motsawa cikin kayan bisa ga buƙatun.

Ana amfani da masu yankan Laser don yanke zanen gado na matsakaicin kauri na karfe tare da kauri, a cikin kewayon 0.12” da 0.4”.Laser na iya yanke kayan da ba na ƙarfe ba waɗanda sirara ne kamar robobi da itace.Duk da haka, za a sami ƙonawa saboda haɓakar zafi.Don cimma babban mataki na daidaito da daidaito ga kowane aikin yankan, yankan Laser shine manufa daya.Tare da wannan Laser yankan, mafi sauki ayyuka kamar zobba, faifai da sosai hadaddun ayyuka ga daban-daban masana'antu za a iya cika.A m high mataki na repeatability da m tolerances za a iya isa ta Laser sabon kuma shi ne ma sosai jituwa tare da taro samar ayyuka.

Menene Yankan Waterjet?

Yanke ruwan jet

Yankewar waterjet da farko yana amfani da jet na ruwa mai matsa lamba, wanda ya ƙunshi abubuwa masu ɓarna kamar aluminum oxide ko garnet.Wadannan kayan abrasive suna taimakawa wajen inganta ikon yankewa da kuma haifar da raguwa ta hanyar abrasion maimakon narkewa, ƙonewa da vaporization.Wannan tsari yana maimaita zazzagewar da ke sassaƙa gadajen kogi da tsaunin duwatsu a yanayi.Ana buƙatar famfo mai matsa lamba mai girma tare da maida hankali mai girma da sauri don fitar da ruwa ta cikin ramuka masu tsauri, wanda ke haifar da babban jet mai ƙarfi tare da fitarwa na 4-7 kilowatts.Yankewar Waterjet yana ba da damar yanke nau'ikan kayan da yawa kuma yana da kyau don yankewa mai wahala ko hadaddun.Zai sa aikin yankan ya kasance mai tsabta, kusa da haƙuri, daidai kuma tare da kyakkyawan ƙarshen.Tare da kaɗan kaɗan.Ana amfani da yankan ruwa na ruwa don yin kowane bayanin martaba akan kowane abu har zuwa kauri na 250mm.

Kamanceceniya tsakanin yankan Laser da Waterjet

A duk faɗin masana'antu da yawa, ana amfani da hanyoyin yankan Laser da waterjet don yanke abubuwa daban-daban don aikace-aikace daban-daban.Yawancin halayen waɗannan matakai guda biyu an tattauna su a ƙasa:

v Daidaituwa da Daidaitawa:Dukkan hanyoyin biyu suna tabbatar da daidaito a cikin batches na samfur ta hanyar samar da kayan aikin a matakin maimaituwa sosai.A cikin aikace-aikace da yawa, suna ba da daidaitattun daidaito da daidaito.

v Karamin Sharar gida:Dukkan hanyoyin biyu suna haifar da ɗan ƙaramin tarkace da za a iya sake amfani da su da kuma sake yin amfani da su, kuma ƙari zai ba da haɓaka ga ayyuka masu dorewa.

v Yawanci:Kamar yadda dukkan hanyoyin biyu za su iya ɗaukar nau'ikan karafa daga karfe da bakin karfe zuwa aluminum, jan karfe da tagulla, suna da yawa sosai.Za su iya samar da sassa na al'ada don kowane aikace-aikacen, wanda waɗannan matakan ke da dacewa sosai.

v Karamin Nisa Kerf:Adadin kayan da aka cire daga aikin aiki tare da kowane yanke an san shi da "kerf nisa".Dukkan hanyoyin biyu suna ba da ƙaramin kerf nisa, tare da yankan ruwa, wanda shine kusan 0.7 zuwa 1.02 mm kuma yankan Laser yana ba da faɗin kerf na bakin ciki mai ban mamaki, wanda shine kusan 0.08 zuwa 1 mm.Wannan ƙananan nisa na kerf yana ba da damar duka matakai don samar da samfurori tare da cikakkun bayanai da siffofi masu rikitarwa.

v  Kyakkyawan inganci:Saboda daidaito da daidaito na injuna, duka matakai biyu suna ba da samfuran yanke masu inganci.

v  Dace don aiki da kai:Tsari mai sarrafa kansa yana buƙatar maimaita matakai tare da matuƙar daidaito da daidaito.Don wannan, duka hanyoyin suna da kyau kuma suna iya yin yanke iri ɗaya sau da yawa ta hanyar kiyaye juzu'i masu girma.

Bambance-bambance tsakanin Laser da Waterjet Yanke

Sakamakon da aikace-aikace kuma na iya yin bambanci tsakanin waɗannan hanyoyin, ba kawai hanyoyin su ba.Yawancin su an tattauna su a ƙasa:

v Kayayyaki:Don yanke karafa, duka hanyoyin biyu sune mafi kyawun zaɓi, amma aiki na biyu zai ƙayyade mafi kyawun aikin.Gabaɗaya, saboda ƙarfin ƙarfin ƙarfinsa, yankan ruwa na ruwa ya fi dacewa da kayan kauri da ƙarfi idan aka kwatanta da yankan Laser.

v  Gudu:Laser yankan yana aiki a cikin ƙasan lokaci kuma yana yanke ƙarin inci a cikin minti ɗaya idan aka kwatanta da yankan jet na ruwa.

v Daidaito:Dangane da saurin Laser, yankan Laser yana ba da daidaitaccen madaidaicin gaske, tare da juriya na ± 0.005 "da kuma juriyar juzu'i na yankan ruwa shine ± 0.003".

v Tsaftace Abunda:Wasu ƙonawa a kan sassan da aka yanke na ɓangaren za su faru ne saboda yankan Laser kuma sashin zai buƙaci tsari na lalata don mafi kyawun santsi, aiki da aminci.Ƙaddamar da babban matsin lamba a kan aikin aiki saboda sakamakon yankewar ruwa a cikin fashewar ƙananan ƙananan aiki / bakin ciki idan aka kwatanta da manyan kayan aiki.Da kyau, tsarin yanke ruwa na ruwa yana buƙatar ƙarancin deburring / tsaftacewa na kayan aiki, kamar yadda kayan aikin yanke za su sami ƙarewa mai santsi.

v Farashin:Don yankan jet na ruwa, wasu ƙarin kayan aikin suna buƙatar yin aiki da kyau kamar famfo mai matsa lamba, kayan abrasive da yanke kai, wanda ke haifar da tsari mai tsada.Yanke Laser shine mafi kyawun tsarin tattalin arziki kamar yadda zai iya yanke sassan a cikin ƙasan lokaci.