Taƙaitaccen Bita: Ribobi da Fursunoni Masu Mutuwa

Sabuntawa ta ƙarshe: 06/23, lokacin karantawa: 8mins

Die simintin gyare-gyare hanya ce mai dacewa a masana'anta don ƙirƙirar allurarallurada kayan aikin mota zuwa kayan daki.Na'ura ta farko da ta mutu ita ce ƙaramin injin sarrafa hannu da aka ƙirƙira a 1838. Ta ɗauki matakin juyin juya hali bayan Otto Mergenthaler ya ƙirƙira na'urar linotype a 1885, na'urar simintin farko ta mutu a buɗe don kasuwa.

Tsarin simintin simintin mutuwa yana ba da damar ƙirƙirar ƙananan abubuwa zuwa rikitattun siffofi na geometric daidai.Mutuwar da ake amfani da ita a cikin wannan tsari an yi ta ne da ƙarfe mai ƙarfi mai jure zafi.Mutuwar ta ƙunshi rabi biyu, ɗaya daga cikinsu yana iya motsi yayin da ɗayan kuma yana gyarawa.An ba da rami tsakanin su biyun.Ana allurar narkakken ƙarfe a cikin wannan rami, kuma ana matsa lamba mai yawa akan mutu yayin aikin.

Injin simintin kashe-kashe

Wannan labarin zai bayyanatsarin simintin mutuwa daki-daki, gami da fa'idodinsa da illolinsa a masana'anta.

A cikin simintin mutuwa, ana yin allurar narkakkar ƙarfe a ƙarƙashin babban matsi a cikin wani ƙaramin ƙarfe mai ƙarfi wanda aka keɓance don kowane abu kuma ana amfani da shi don samarwa na serial.A sakamakon haka, an ƙirƙiri samfuran daidai tare da maimaitawa.Abubuwan da aka fi amfani da su don yin simintin mutuwa sune Aluminum, Zinc, da magnesium gami.

Nau'o'in tsarin simintin kashe-kashe

1.          Cold chamber Die-casting

Iyakar abin da ke tsakanin ɗakin zafi da sanyi-ɗaki ya mutu simintin gyare-gyare shi ne cewa ɗakin harbi ko ƙura ba a riga an yi zafi ba kafin a tilasta narkakken ƙarfe a cikinsa yayin aikin ɗakin sanyi.Gidan sanyi ya mutu ana amfani da simintin gyare-gyare don gami da manyan wuraren narkewa, kamar Aluminum da jan ƙarfe.Bayan wannan, ana iya jefar da sauran kayan ƙarfe na ƙarfe.Wannan tsari yana buƙatar ƙarin kayan aiki don saitawa, yawanci tanderun waje da ladle don zuba narkakken ƙarfe a cikin injin.

2.          Zafafan ɗaki Die-casting

Yawancin lokaci, ƙananan abubuwan narkewa kamar su Zinc, magnesium, tin, da gubar ana jefa su ta hanyar amfani da zazzagewar daki mai zafi.A cikin ɗakin zafi mai zafi, ana amfani da fistan don tilasta narkakken ƙarfe a cikin rami mai mutuƙar ta hanyar guzberi da bututun ƙarfe.Wannan narkakkar karfe ana riƙe shi a ƙarƙashin babban matsi kuma yana iya kaiwa sama da 35 MPa.Bayan haka, ana samar da wuta ko tanderu, wanda ke ƙara zafin narkakken ƙarfe yayin da ƙarfen ke ƙarfafawa a cikin rami.A ƙarshe, ana motsa rabin mai motsi, kuma ana samun ɓangaren simintin tare da taimakon fil ɗin fitarwa.

A cikin toshewar mutuwar, ana yin hanyoyi da yawa don sauƙaƙe zagayawa da ruwa da mai don kwantar da matattun kamar yadda narkakken ƙarfe ya cika ramin mutuwa.Ta hanyar zagayawa da ruwa da mai a lokacin aikin, ana iya ƙara rayuwar mutu, kuma ana iya rage lokacin zagayowar tsarin.

Ribobi na tsarin simintin mutuwa

Ƙirƙirar jama'a daga simintin gyare-gyare

Tsarin simintin mutuwa yana da fa'idodi da yawa ga masana'antun masana'antu.Babban fa'idodin sun haɗa da:

1.  Faɗin kayan aiki

Ko da yake zinc da aluminum alloys sune kayan aiki na yau da kullum a cikin tsarin simintin simintin gyare-gyaren da aka yi amfani da shi a kan babban sikelin a cikin masana'antun masana'antu, yana tallafawa nau'i-nau'i masu yawa irin su jan karfe, magnesium, gubar, da kayan aiki na ƙarfe.

2.  Yawan samarwa

Mafi kyawun sashi game da simintin mutuwa shine ana iya amfani dashi sau da yawa da zarar kun keɓance mutun.Ƙarfin ƙarfi da zafi mai juriya ya mutu ko da zai iya yin aiki sau miliyan, wanda ya fi dacewa da yawan samar da samfurori da aka gyara.

3.  Babban samar da inganci

Lokacin sake zagayowar samar da simintin simintin mutuwa ya yi ƙasa sosai idan aka kwatanta da sauran hanyoyin ƙirƙira da simintin.Dangane da ƙayyadaddun abubuwa da samfura, yana jeri daga 300 zuwa 800shots a kowace awa.Kodayake lokacin zagayowar don ƙananan sassa kamar zik ​​din

Hakora na iya kaiwa har zuwa harbi 18,000 a kowace awa.

4.  Ƙarshe mai inganci mai inganci da daidaiton girma

Yawancin samfuran simintin simintin gyare-gyare da kayan aikin za a iya amfani da su nan da nan ba tare da ƙarin injuna ko kammala saman ba.Duk da haka, wasu na iya buƙatar ƙananan mashin ɗin don cire ƙarancin ƙasa da aka haifar akan layi inda raƙuman ruwa biyu suka rabu yayin aikin sakin.Saboda mutuwar-simintin gyare-gyare yana amfani da ƙarfe narkakkar matsi, wanda ke ba da gudummawa ga tsayin daka da santsi yayin da yake kawar da haɗarin m saman da sarari mara komai, yana ba da kyakkyawan ƙarewa tare da babban matakin daidaiton girma.

5.  Kyawawan kaddarorin inji

Tsarin simintin mutuwa nan da nan yana ƙarfafa ƙarfen ruwa a ƙarƙashin babban matsi, yana haifar da kyakkyawan tsari na crystallization na hatsi wanda ke ba da gudummawa ga ƙarfin tasirin abubuwan simintin.

6.  Ƙananan kauri iyaka

Die-simintin iya samar da hadaddun sassa na geometric tare da kauri mai kauri.Koyaya, ba kamar a cikin gyare-gyaren ƙarfe da simintin yashi ba, baya canza daidaiton girman ga sassa masu ƙaramin kauri.Magana game da iyaka, Aluminum mutu-simintin gyare-gyare yana da ƙananan kauri na bango na 0.5mm, yayin da zinc gami yana da 0.3mm.

7.  Hanya mai tsada

Mutuwar simintin gyare-gyare zai zama tsarin yin simintin tattalin arziki sosai idan masana'antun sun shirya samar da abubuwan da aka gyara da yawa saboda za'a iya sake amfani da mutu guda akai-akai na tsawon lokaci.Hakanan, tunda kayan aiki na farko koyaushe yana cikin nau'in narkakkar, yana rage yawan amfani da kayan saboda kusan 100% kayan aiki za'a yi amfani dasu don ƙirƙirar samfurin.

8.  Ana iya shigar da kayan abu na biyu.

A cikin simintin gyare-gyare na ƙarshe na rikitattun tsarin inji, akwai abubuwan da aka saka ko masu sarƙaƙƙiya.Die simintin yana bawa masana'antun damar zaɓar irin waɗannan fasalulluka don samfuran su idan an buƙata.A sakamakon haka, yana adana lokacin taro da kuɗi ta hanyar rage farashin kayan.A ƙarshe, Anan Die-casting yana haɓaka aikin sassa da samfuran duka.

Fursunoni na tsarin simintin mutuwa

Komai yadda tsarin ya ci gaba, kowane hanyar masana'anta yana da nakasu ga takamaiman ayyuka da yanayi.

Yanzu, bari mu wuce kowane nau'i na tsarin Die-casting.

1.  Ƙananan samar da tsari ba abu ne mai yuwuwar tattalin arziki ba.

Don ƙananan samarwa, ba zaɓi ba ne na tattalin arziki.Kamar yadda aka riga aka ambata, masana'anta na mutuwa yana da tsada sosai kuma ana iya sake amfani da shi sau dubbai.Sabili da haka, idan abubuwan da ba su buƙatar samar da su da yawa, farashin samarwa zai fi girma.Maiyuwa bazai yuwu ta fuskar tattalin arziki ba a wasu lokuta, kamar kashe simintin gyare-gyare na tsarin makamashin iska.

2.  Iyakar nauyi don simintin gyare-gyare

Tsarin simintin simintin mutuwa yana da iyakacin nauyi don samar da abubuwan da aka gama da samfuran da aka gama.Koyaya, gabaɗayan ingancin simintin abu mai nauyin ƙasa da kilo 15 na iya yin lahani da lahani da yawa.

3.  Low rayuwa na mutu ga high narkewa batu gami

Wasu gami, da suka haɗa da waɗanda aka yi da Aluminum, jan ƙarfe, da ƙarfe na ƙarfe, suna da madaidaicin wurin narkewa.A sakamakon haka, an gajarta rayuwar mutu yayin da ake jefa waɗannan karafa, kuma mutuwar dole ne ya kasance yana da halayen juriya na zafi sosai, wanda zai iya yin tsada don siye.Hakanan, nakasar zafi akan mutu zai shafi daidaiton girman da sauran halaye na simintin abubuwa.

4.   Babban Farashin Farko

Saboda tsadar kayan mutuwa, sashin sarrafawa, da sauran kayan aikin da ake buƙata, kashe simintin gyare-gyare babban tsari ne don farawa.Bugu da ƙari, ana buƙatar kiyaye kayan aiki na yau da kullun don kula da inganci da daidaito daidai.Yana da tsada idan aka kwatanta da sauran masana'antun masana'antu kamar simintin yashi, alluran filastik, injina, ƙarfe na takarda, da sauransu. Samar da taro ita ce kaɗai hanyar da za a iya yin simintin mutuwa.

5.  Hadarin porosity

Tun da narkakkar da aka yi, wanda ba shi da iskar gas, ana allurarsa a cikin rami mai saurin gudu, jefar da mutuwa yana da haɗarin haifar da ramin iskar gas akan samfurin da ake jefawa.Don haka, abubuwan da aka kashe-simintin ba su dace da yanayin zafin aiki ba.

Kammalawa

Mutuwar simintin gyare-gyare ya fi sauran fasahohin masana'anta saboda zamani, fa'idodi na musamman da yanayin yanayin yanayi duk da ƙananan kurakuran sa.A halin yanzu, sarrafa kansa a cikin simintin mutuwa yana kan tsayinsa kuma ya shafi kusan dukkan sassan Masana'antu, daga makamashi mai sabuntawa da tsaro zuwa kiwon lafiya, jirgin sama, da motoci.Kamfaninmu na ProleanHub yana ba da ƙwararruAluminum mutu simintin ayyukadaga kwararrun kwararru.Ƙwararrun masu zanen mu, waɗanda ke da shekaru masu yawa na ƙwarewar masana'antu, suna ƙirƙirar ƙira don samfurin ku, kuma muna amfani da simintin kwamfuta don tabbatar da ingancin samfuran simintin mutuwa.Bugu da kari, injiniyoyin mu masu sarrafa inganci suna lura da kowane matakin aiwatar da simintin gyare-gyare don kiyaye daidaito da haƙuri.Don haka, idan kuna buƙatar kowane sabis da ke da alaƙa da simintin, kada ku yi shakkatuntube mu.

FAQ's

Me ya bambanta zafi da sanyi dakin mutu simintin?

Wurin harbin da ke cikin ɗaki mai zafi ana yin simintin simintin gyare-gyare kafin a yi wa narkakken ƙarfe a ciki.Wani bambanci shi ne cewa ana amfani da hanyar ɗakin sanyi don karafa tare da manyan wuraren tafasa yayin da ake amfani da hanyar ɗakin zafi don karafa da ƙananan wuraren tafasa.

Menene babban fa'idar simintin mutuwa?

 Die simintin yana ba da damar ƙirƙirar rikitattun geometries (kamar tubalan injin) tare da babban matakin daidaiton girma.

Shin jefar da mutuwa tsari ne mai tsada?

Ee, don samar da ƙaramin tsari.Amma don samarwa da yawa, hanya ce mai tsada saboda ana amfani da mutu ɗaya akai-akai don jefa abubuwa iri ɗaya.

A wace masana'antu ake amfani da Die-casting?

Die simintin gyare-gyare ana amfani da shi ne don jefa motoci, Makamashi, Soja, Likita, sararin samaniya, da kayan aikin gona.