Hanyoyin gyare-gyaren allura guda 5 na yau da kullun

Hanyoyin gyare-gyaren allura guda 5 na yau da kullun

1 Gyaran allura

Ka'idar yin gyare-gyaren allura ita ce a saka granular ko foda a cikin hopper na injin allura, kuma ana yin zafi da narke a cikin ruwa, sannan a tura ta dunƙule ko piston na injin allura, shigar da kogon mold ta hanyar. da bututun ƙarfe da kuma zubo tsarin na mold, da kuma taurare da kafa a cikin mold rami.Abubuwan da ke shafar ingancin gyaran allura:matsa lamba na allura, lokacin allura, zafin allura.

Fasalolin Fasahar Tsari.

Amfani:

1, short gyare-gyaren sake zagayowar, high samar yadda ya dace, sauki ta atomatik

2, na iya gyaggyara siffa mai rikitarwa, madaidaicin girman, tare da sassa na filastik da ƙarfe ko waɗanda ba ƙarfe ba

3, Stable samfurin ingancin

4, yawan aikace-aikace.

Hasara:

1, Farashin kayan aikin allura yana da girma

2, Complex tsarin na allura mold

3, high samar farashin, dogon samar sake zagayowar, bai dace da guda kananan tsari samar da filastik sassa

Aikace-aikace:

A cikin samfuran masana'antu, samfuran da aka ƙera allura sun haɗa da kayan dafa abinci (gwangwani, kwano, buckets, jugs, kayan tebur, da kwantena daban-daban), ɗakunan gidaje don kayan lantarki (masu busa, injin tsabtace abinci, mahaɗa abinci, da sauransu), kayan wasan yara da wasanni, sassa daban-daban don amfani da wutar lantarki. masana'antar kera motoci, sassa don sauran samfuran da yawa, da sauransu.

2 Saka Molding

Saka aikace-aikacen gyare-gyare

Saka gyare-gyare tsari ne na gyare-gyaren da aka cika da kayan da aka riga aka shirya na kayan daban-daban sannan a yi musu allura tare da resin, kuma kayan da aka narkar da su ana haɗa su tare da abin da aka saka kuma a warke don yin samfurin da aka haɗa.

Halayen Tsari Technoloy

1, Ana haɗa abubuwan da aka saka da yawa a gaba, yin aikin injiniya bayan haɗin haɗin samfurin ya fi dacewa.

2, Haɗuwa da sauƙin guduro na gyare-gyare, lankwasawa da ƙaƙƙarfan ƙarfe, ƙarfi da juriya na zafi za a iya ƙarawa don yin hadaddun samfuran ƙarfe-roba mai laushi.

3, Musamman, haɗakar da resin insulation da karfe ta lantarki watsin iya yin gyare-gyaren kayayyakin da za su iya saduwa da asali ayyuka na lantarki kayayyakin.

4, Domin m gyare-gyaren kayayyakin da roba gaskets, da allura gyare-gyaren hadedde kayayyakin a kan substrate ya kawar da rikitarwa aiki na shirya hatimi da kuma sa shi sauki don sarrafa kansa da post-tsari taro.

3 allura mai launi biyu

Misalin allura mai launi biyu

Yin gyare-gyare mai launi biyu: Hanya ce ta gyare-gyaren da ke sanya launi daban-daban na filastik guda biyu zuwa nau'i ɗaya.Yana iya sa filastik ya bayyana cikin launuka biyu daban-daban kuma yana iya sanya sassan filastik su ba da tsari na yau da kullun ko tsarin girgije mara daidaituwa don inganta amfani da kyawun sassan filastik.

Halayen Fasaha na Tsari.

1, Babban abu na iya amfani da ƙananan danko abu don rage karfin allura.

2, Daga la'akari da kariyar muhalli, kayan mahimmanci na iya amfani da kayan na biyu da aka sake yin fa'ida.

3, cording zuwa daban-daban halaye na amfani, kamar yin amfani da taushi abu ga lokacin farin ciki gama fata abu, wuya abu ga core abu ko core abu za a iya amfani da su rage nauyi na kumfa filastik.

4, amfani da ƙananan kayan mahimmanci don rage farashi.

5, fata kayan ko core abu iya amfani da tsada da kuma tare da musamman surface Properties.Irin su tsangwama na anti-electromagnetic, babban ƙarfin lantarki, da sauran kayan don haɓaka aikin samfur.

6, dacewa fata abu da core abu iya rage saura danniya na gyare-gyaren kayayyakin, ƙara inji ƙarfi ko samfurin surface Properties.

4 Microcellular Foam Injection Molding (MFIM)

Tsarin MFIM

Tsarin gyare-gyaren kumfa na microcellular: Yana da sabuwar fasaha ta gyare-gyaren allura, wanda ya dogara da fadada pores don cika samfurin, kuma ya kammala gyare-gyaren sashi a ƙarƙashin ƙananan matsa lamba.Ana iya raba tsarin gyare-gyaren kumfa na microcellular zuwa matakai uku: na farko, ruwa mai mahimmanci (carbon dioxide ko nitrogen) yana narkar da shi a cikin manne mai zafi mai zafi don samar da maganin lokaci guda;sa'an nan da mold rami tare da ƙananan zafin jiki da kuma matsa lamba da aka allura ta hanyar wani canji-type bututun ƙarfe, wanda ke jawo rashin zaman lafiyar kwayoyin saboda ƙananan zafin jiki da matsa lamba don samar da adadi mai yawa na kumfa nuclei a cikin samfurin, kuma wadannan kumfa nuclei sannu a hankali girma zuwa. haifar da ƙananan ramuka.

Fasalolin Fasahar Tsari

1, Daidaitaccen allura gyare-gyare.

2, Gano iyakoki da yawa na gyaran allura na gargajiya, na iya rage nauyin sassa sosai, rage zagayowar gyare-gyare.

3, yana inganta nakasar wargin da kwanciyar hankali na sassa.

Aikace-aikace

Dabarun kayan aiki na mota, bangarorin kofa, bututun sanyaya iska, da sauransu.

5 Nano Molding Technology(NMT)

Misalin NMT

NMT (Nano Molding Technology): Wata hanya ce ta hada karfe da robobi da nanotechnology, da farko dai ana yin gyaran karfen da nanosize, sannan a rika yi wa roba allura kai tsaye a yi shi a saman karfen, ta yadda karfe da robobi za su iya. a kafa a matsayin daya.Fasahar Nanomolding bisa ga wurin da filastik ya kasu kashi biyu na matakai.

1, filastik don rashin bayyanar da farfajiyar gyare-gyaren yanki ɗaya

2, filastik don bayyanar farfajiyar gyare-gyaren da aka haɗa

Fasalolin Fasahar Tsari:

1, samfurin yana da kamanni na ƙarfe da laushi.

2, an sauƙaƙe ƙirar ƙirar samfurin, don haka samfurin ya fi sauƙi, mafi ƙarancin, guntu, ƙarami, kuma mafi tsada fiye da hanyar sarrafa CNC.

3, rage farashin samarwa da ƙarfin haɗin gwiwa, da rage yawan amfani da abubuwan da aka haɗa

Karfe da guduro kayan aiki.

1, Aluminum, magnesium, jan karfe, bakin karfe, titanium, baƙin ƙarfe, galvanized takardar, tagulla.

2, aluminum gami ne mafi daidaitacce, ciki har da 1000 zuwa 7000 jerin.

3, resins ciki har da PPS, PBT, PA6, PA66, PPA.

4, PPS yana da ƙarfin haɗin kai musamman (3000N / c㎡).

Aikace-aikace:

Kambun wayar salula, rumbun kwamfutar tafi-da-gidanka, da sauransu.

Ana amfani da gyare-gyaren allura a ko'ina a masana'antu daban-daban kuma yana iya samun nasarar samar da sassa marasa ƙarfi da daidaito a cikin ɗan gajeren lokaci.Prolean Tech yana ba da sabis na gyare-gyaren allura don abubuwa da yawa, gami da robobi da elastomers.Kawai loda nakaCAD fayildon faɗakarwa da sauri, kyauta da shawarwari akan ayyuka masu alaƙa.