Anodizing
Ngokungafaniyo nezinye iinkqubo zokugqiba umphezulu ezisusa izinto okanye zisebenzisa izinto kumphezulu, i-anodizing yinkqubo ye-electrochemical.Kule nkqubo, inxalenye yentsimbi isetyenziswa njenge-anode ngaphakathi kweseli ye-electrolytic kwaye ke igama elithi anodizing.
Iinkqubo zokulungiselela zidla ngokugqitywa okusemgangathweni, ukuxubha, ukuqhushumba kweentsimbi okanye ukupholisha.I-Prolean inikezela nge-anodizing kwindibaniselwano elandelayo.
Njengomatshini + Uhlobo lwe-III Anodizing (Ukutyabeka okunzima)
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | Ukugqiba umgangatho osemgangathweni, ucociwe kwaye uthotywe |
| Umphezulu Gqiba | Ukugqitywa kwe-matte okanye okugudileyo.Amanqaku omatshini ayabonakala |
| Ukunyamezelana | Njengoko kuhlangatyezwane ngexesha lomatshini |
| Ukutyeba | 35μm - 50μm (1378μin – 1968μin) |
| Umbala | Umbala wesinyithi wendalo, ongwevu (omnyama ongwevu kunye needyasi ezityebileyo), Mnyama |
| Inxalenye yokuMasking | Ukufihla kufumaneka ngokwemfuno.Bonisa iindawo zokugquma kuyilo |
| Cosmetic Gqiba | Ayifumaneki |
Bead Blasting + Uhlobo II Anodizing
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | I-Bead idutshulwe ngamaso eglasi #120 |
| Umphezulu Gqiba | Ukugqiba okugudileyo okanye kwe-matte ngaphandle kwamanqaku omatshini kunye nokungafezeki |
| Ukunyamezelana | Ukunyamezela okusemgangathweni |
| Ukutyeba | Cacisa: 4μm - 8μm (157μin – 315μin) Umbala: 8μm - 12μm (315μin – 472μin) |
| IiYunithi zeglosi | 2 – 10 GU |
| Umbala | Umbala wentsimbi yendalo, ingwevu, emnyama okanye nawuphi na omnye umbala onekhowudi ye-RAL okanye inombolo yePantone |
Ukuxubha + Uhlobo II Anodizing
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | Ibrashi nge #400 ibrashi erhabaxa |
| Umphezulu Gqiba | Ukugqiba okukhazimlayo okanye okufana nesipili kunye nepateni yokuxubha unidirectional |
| Ukunyamezelana | Ukunyamezela okusemgangathweni |
| Ukutyeba | Cacisa: 4μm - 8μm (157μin – 315μin) Umbala: 8μm - 12μm (315μin – 472μin) |
| IiYunithi zeglosi | 10 - 60 GU |
| Umbala | Umbala wentsimbi yendalo, ingwevu, emnyama okanye nawuphi na omnye umbala onekhowudi ye-RAL okanye inombolo yePantone |
| Inxalenye yokuMasking | Ukufihla kufumaneka ngokwemfuno.Bonisa iindawo zokugquma kuyilo |
| Cosmetic Gqiba | Ukugqitywa kwezithambiso ngesicelo |
I-Anodizing, ngokukodwa, yinkqubo yokugqithisa i-electrolytic eyenza umaleko otyebileyo weoksidi kumphezulu weendawo zentsimbi.Umaleko we-oxide owenziwe nge-anodizing yinxalenye yemathiriyeli ethetha ukuba umaleko awuvuthi okanye utshiphu.
I-Anodizing iphucula iipropati ezininzi zomphezulu wenxalenye yentsimbi.Ukonakala kunye nokunganyangeki kokunxiba kuyanda nge-anodizing.Ukubambelela kwii-primers zepeyinti kunye ne-adhesives nazo ziphuculwe.Ngaphandle kolu phuculo lusebenzayo, i-anodizing idala indawo ebonakalayo enomtsalane.
I-Anodizing ineentlobo ezintathu Uhlobo lwe-I, II kunye ne-III ngokusekelwe kubunzima be-oxide ye-coating eyenziwe phezu kwendawo yesinyithi.Uhlobo lwe-I lwahluka kwi-II kunye ne-III kuba lusebenzisa i-chromic acid ngelixa i-asidi ye-sulfuric yamva isebenzisa.Uhlobo lwe-II kunye ne-III lusetyenziswa ngokubanzi kumashishini ngenxa yokusebenza kwabo ngcono kunye nefuthe elincinci ngokuthelekisayo kwindalo.
I-Anodizing ifuna indawo engaphezulu ukuze ilungiswe ngendlela ethile ngaphambi kokuba inkqubo isetyenziswe.Iinkqubo zokulungiselela zidla ngokugqitywa okusemgangathweni, ukuxubha, ukuqhushumba kweentsimbi okanye ukupholisha.I-Prolean inikezela nge-anodizing kwindibaniselwano elandelayo.
Njengomatshini + Uhlobo lwe-III Anodizing (Ukutyabeka okunzima)
Kule ndibaniselwano, inxalenye isetyenziswe njengoko iveliswa ngokugqitywa komgangatho osemgangathweni ngaphandle kweenkqubo ezongezelelweyo.Uhlobo lwe-III yokwambathisa yi-oksidi eshinyeneyo yokwambathisa yiyo loo nto le nkqubo ibizwa ngokuba yi-coating enzima kakhulu.I-anodizing yodidi lwe-III inikezela ukuxhathisa okukhulu kwe-corrosion, ukunxiba okuphezulu kunye nokumelana namanzi kunye nokukwazi ukugcina i-lubricant kunye ne-PTFE yokwambathisa.Umphezulu wengubo enzima uphinda usebenze iimfuno zokusebenza.
Uhlobo lwe-III anodizing luza kunye neentsilelo ezimbalwa.Okokuqala, inkqubo ixabisa ngaphezu kohlobo II anodizing.Ikakhulu ngenxa yolawulo lwenkqubo eyongezelelweyo efunekayo ukuhlangabezana nokunyamezela kunye nokudala i-uniform oxide layer.Okwesibini, uhlobo lwe-III lufuna umgangatho ophezulu wolawulo lwenkqubo ukuhlangabezana nokunyamezela ngenxa yomaleko obunzima be-oxide.Ngenxa yolu lwaleko olungqingqwa, imaski yeendawo eziphezulu zokunyamezelana ziqhelekile xa usebenzisa idyasi enzima kwiindawo.
I-Prolean inikezela ngengcaciso elandelayo njengomatshini + Uhlobo lwe-III anodizing:
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | Ukugqiba umgangatho osemgangathweni, ucociwe kwaye uthotywe |
| Umphezulu Gqiba | Ukugqitywa kwe-matte okanye okugudileyo.Amanqaku omatshini ayabonakala |
| Ukunyamezelana | Njengoko kuhlangatyezwane ngexesha lomatshini |
| Ukutyeba | 35μm - 50μm (1378μin – 1968μin) |
| Umbala | Umbala wesinyithi wendalo, ongwevu (omnyama ongwevu kunye needyasi ezityebileyo), Mnyama |
| Inxalenye yokuMasking | Ukufihla kufumaneka ngokwemfuno.Bonisa iindawo zokugquma kuyilo |
| Cosmetic Gqiba | Ayifumaneki |
Bead Blasting + Uhlobo II Anodizing
Kolu kugqiba, inxalenye iqala ukudutyulwa iliso ukuze kuphunyezwe isiphelo sokuqala esifunekayo kuhlobo lwe-II anodizing.IProlean isebenzisa #120 grit amaso ukuqhushumba amaso okudala matte okanye satin ukugqiba.I-bead blasted part is than anodized with the type II process.
Uhlobo lwe-II anodizing luvelisa umaleko ongqindilili ophakathi weoksidi kumphezulu wamalungu esinyithi.I-Anodizing isebenzisa i-nanopores kumphezulu wezinto ukuphumeza umaleko oshinyeneyo weoxide ongenakwenzeka ngokwendalo.Ezi nanopores kufuneka zigqunywe ukuphepha ukubola.Ngaphambi kwenkqubo yokutywinwa kwezi nanopores, iidayi ezinemibala kunye ne-corrosion inhibitors zingasetyenziselwa ukukhusela okongeziweyo kunye nokugqiba izithambiso.
Iinkcukacha zokuqhushumba kwe-Prolean bead + uhlobo II anodizing:
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | I-Bead idutshulwe ngamaso eglasi #120 |
| Umphezulu Gqiba | Ukugqiba okugudileyo okanye kwe-matte ngaphandle kwamanqaku omatshini kunye nokungafezeki |
| Ukunyamezelana | Ukunyamezela okusemgangathweni |
| Ukutyeba | Cacisa: 4μm - 8μm (157μin – 315μin) Umbala: 8μm - 12μm (315μin – 472μin) |
| IiYunithi zeglosi | 2 – 10 GU |
| Umbala | Umbala wentsimbi yendalo, ingwevu, emnyama okanye nawuphi na omnye umbala onekhowudi ye-RAL okanye inombolo yePantone |
| Inxalenye yokuMasking | Ukufihla kufumaneka ngokwemfuno.Bonisa iindawo zokugquma kuyilo |
| Cosmetic Gqiba | Ukugqitywa kwezithambiso ngesicelo |
Ukuxubha + Uhlobo II Anodizing
Njengeenkqubo ezimbini zangaphambili, inxalenye yentsimbi inikwe ukugqitywa kwangaphambili ngokuxubha umphezulu nge-brush abrasive.Sisebenzisa #400 grit iibhrashi abrasive ukulungiselela inxalenye umphezulu.Ukubrasha inika inxalenye yentsimbi ukumenyezela okanye ukugqiba okufana nesipili somgangatho othi ke anodized uhlobo II.Ngokusetyenziswa kwedayi ezinemibala ngexesha lohlobo lwe-II anodizing, iveliswa indawo enombala oqaqambileyo.
Ukubrasha + uhlobo lwe-II anodizing ludibaniso olufanelekileyo lokumelana nokubola.Ukugqiba kombala omenyezelayo kunobuhle obuhle.Ukugqitywa kwe-Cosmetic kwenza ukuba indawo ibonakale ngcono ngakumbi kunye nomphezulu ofanayo kunye nongenasiphako.
Iinkonzo zethu zokuxubha + uhlobo II anodizing zinenkcukacha zilandelayo:
| Inkcazo | Iinkcukacha |
| Inxalenye Material | Aluminiyam |
| Ukulungiswa komphezulu | Ibrashi nge #400 ibrashi erhabaxa |
| Umphezulu Gqiba | Ukugqiba okukhazimlayo okanye okufana nesipili kunye nepateni yokuxubha unidirectional |
| Ukunyamezelana | Ukunyamezela okusemgangathweni |
| Ukutyeba | Cacisa: 4μm - 8μm (157μin – 315μin) Umbala: 8μm - 12μm (315μin – 472μin) |
| IiYunithi zeglosi | 10 - 60 GU |
| Umbala | Umbala wentsimbi yendalo, ingwevu, emnyama okanye nawuphi na omnye umbala onekhowudi ye-RAL okanye inombolo yePantone |
| Inxalenye yokuMasking | Ukufihla kufumaneka ngokwemfuno.Bonisa iindawo zokugquma kuyilo |
| Cosmetic Gqiba | Ukugqitywa kwezithambiso ngesicelo |
Ukuba ufuna indibaniselwano eyahlukileyo ye-anodizing, nceda uqhagamshelane nathi kwaye siya kuzama ukulungiselela iimfuno zakho xa kunokwenzeka.