Shenzhen Prolean Technology Co., Ltd.

CNC Machining

INKONZO

CNC Milling

Iinkonzo zokusila ze-CNC ze-Prolean zijolise ekwenzeni iindawo ezikumgangatho ophezulu ezintsonkothileyo ezinokunyamezelana okuqinileyo kwimiyinge ukusuka kwiibhetshi ezincinci zeprototypes ukuya kwimveliso epheleleyo.

Eyethu igqwesileyo kwiklasi ye-axis emithathu kunye ne-multi-axis ye-CNC yokusila kunye neqela leengcali ezinezakhono ezineminyaka yamava zidibanisa ukuvelisa iinxalenye ezigayiweyo eziphuma kwizinto ezahlukeneyo.

CNC Milling
Ukuqinisekisa umgangatho

Ukuqinisekisa umgangatho

Amaxabiso okhuphiswano

Amaxabiso oKhuphiswano

Ukuhanjiswa kwangexesha

Ukuhanjiswa kwangexesha

Ukuchaneka okuphezulu

Ukuchaneka okuphezulu

Yintoni i-CNC Milling?

CNC (Computer Numerical Control) milling yenye yezona ndawo zisetyenziswa kakhulu kwimveliso ecutshungulwayo kumashishini anamhlanje.

Kwi-CNC milling, isixhobo sokusika ii-multipoints silandela ikhowudi yekhompyuter ngokuqhubekayo ukususa imathiriyeli kwi-workpiece ecinezelweyo ukuvelisa iimilo ezifunekayo kunye neecontours.Uluhlu olubanzi lwesinyithi, i-alloys kunye neeplastiki zinokugaywa yi-CNC ngokuchaneka okuphezulu.

5 umatshini ohambahambayo (3)
5 umatshini ohambahambayo (4)
N1021
Phantse zonke iimveliso zifuna i-CNC yokusila ngaxa lithile kwimveliso yazo ngenxa yesakhono se-CNC sokusila sokuvelisa uyilo oluchanekileyo.Umsebenzi wokudala iindawo ezichanekileyo ngolunye lwezixhobo zanamhlanje ze-CNC.

 

Uqinisekiso lomgangatho:

Iingxelo zoMda

Ukuhanjiswa kwangexesha

Izatifikethi zezinto eziphathekayo

Ukunyamezela: +/- 0.05mm okanye ngcono xa uceliwe.

3-iixs-Milling

3-iixs Milling

I-3-axis CNC milling lolona hlobo luxhaphakileyo lwenkqubo yokusila esetyenziswa kwinxalenye yokuvelisa.Iimveliso ezinejometri ezilula ezifuna kuphela ukususwa kwezinto kumacala amathathu zigaywa kwi-3-axis CNC Mills kunye neetafile ezimileyo zemathiriyeli ekrwada kunye nezixhobo zokusika ezinokuhamba kwizalathiso ze-X, Y kunye ne-Z.

Iinkonzo zokusila ze-Prolean ze-3-axis ze-CNC zibonelela ngamaxabiso ezoqoqosho ngokuchaneka kwe-3-axis ye-CNC yezahlulo ezigayiweyo ezifunwa zizo zonke iimizi-mveliso ngamanani amakhulu.

I-5-axis-Continuous-CNC-Machining

5-axis Continous CNC Machining

I-5-axis eqhubekayo yokusila ye-CNC yeyona nkqubo iphambili yokusila esetyenziselwa ukuvelisa iindawo ezinzima.Ngokungafaniyo ne-indexed CNC milling apho i-axes ezimbini ezongezelelweyo zitshintsha kuphela indawo yezinto eziphathekayo phakathi kwemisebenzi, i-5-axis eqhubekayo yokugaya isebenzisa zonke i-axes ezintlanu ngaxeshanye evumela ukuveliswa kwezona ndawo zinzima kuquka ezisetyenziswa kwi-aerospace, i-robotics, i-automotive kunye ne-medical industry.

Iinjineli ezinobuchule zikaProlean kunye neyona ndlela iphezulu ye-5-axis eqhubekayo ye-CNC mills inokuvelisa iindawo zakho ezintsonkothileyo ngokuchaneka okuphezulu.

Zeziphi izixhobo ezifumanekayo kwi-CNC Milling?

Aluminiyam Intsimbi Yenziwe ngentsimbi eshayinayo Ezinye iintsimbi Iiplastiki
Al6061 1018 303 I-Titanium Ti-6Al-4V (TC4) ABS
Al6063 1045 304 Ubhedu C360 PP
Al6082 A36 316 Ubhedu C2680 I-POM-M, i-POM-C
Al7075 D2 316L Intsimbi yentsimbi 4140 PC
Al2024 A2 410 Intsimbi yentsimbi 4340 PEEK
Al5083 20Cr 17-4PH Ubhedu C110 HDPE

I-Prolean ibonelela ngeentlobo ngeentlobo zemathiriyeli ye-CNC Milling kuquka zombini iintsimbi kunye neeplastiki.Nceda ubone uluhlu lwesampulu yemathiriyeli esisebenza ngayo.

Ukuba ufuna imathiriyeli engekho kolu luhlu, nceda uqhagamshelane njengoko kunokwenzeka ukuba singakufumanela yona.

Njengomatshini

Ukugqiba kwethu okusemgangathweni kukugqiba "njengokomatshini".Inobuso oburhabaxa obuyi-3.2 μm (126 μin).Yonke imiphetho ebukhali iyasuswa kwaye iinxalenye zihlanjululwe.Iimpawu zesixhobo ziyabonakala.

I-Smooth-machining

Umsebenzi wokugqiba umatshini we-CNC ungasetyenziswa kwinxalenye yokunciphisa uburhabaxa bayo.Uburhabaxa obusemgangathweni obugudileyo (Ra) yi-1.6 μm (64 μin).Amanqaku omatshini awabonakali kangako kodwa asabonakala.

 
Ukubrasha

Ukuxubha kuveliswa ngokupholisa isinyithi ngegrit ebangela ukugqitywa kwe-satin unidirectional.Akukhuthazwa kwizicelo apho ukuxhathisa umhlwa kuyadingeka.

Inxalenye yokupasa

Ukunyamezela

I-passivation yindlela yonyango yokukhusela isinyithi ekungcoleni, ivelisa ukubunjwa okufanayo kwendawo engabonakaliyo engenakukwazi ukusabela ngomoya kwaye ibangele ukubola kweekhemikhali.

I-Anodizing hardcoat

I-anodizing yodidi lwe-III ibonelela ngokugqwesa okugqwesileyo kunye nokumelana nokunxiba, okufanelekileyo kwizicelo ezisebenzayo.

Electropolishing

Electropolishing

I-Electropolishing yinkqubo ye-electrochemical esetyenziselwa ukupolisha, ukudlula kunye nokususa iintsimbi zentsimbi.Kuluncedo ukunciphisa uburhabaxa bomphezulu.

I-Chromate yokuguqulwa kwengubo

Alodine/Chemfilm

I-Chromate conversion coating (i-Alodine/Chemfilm) isetyenziselwa ukunyusa ukunyanzeliswa kwe-corrosion ye-alloys zetsimbi ngelixa igcina iimpawu zabo zokuqhuba.

Ukuqhunyiswa kwamaso

Ukuqhunyiswa kwe-bead yongeza i-matte efanayo okanye i-satin umphezulu ogqityiweyo kwindawo yomatshini, ukususa iimpawu zesixhobo.Oku kusetyenziselwa ikakhulu iinjongo ezibonakalayo kwaye kuza kwiigrits ezininzi ezahlukeneyo ezibonisa ubungakanani beepellets ze-bombarding.

I-Powder-Coating

Ukugquma umgubo kuqina oluqinileyo, olungagugiyo olugqibezelayo oluhambelana nazo zonke izinto zentsimbi kwaye lunokudityaniswa nokuqhunyiswa kwamaso ukwenza iindawo ezinomphezulu ogudileyo kunye nofanayo kunye nokumelana nokugqwesa okugqwesileyo.

I-oksidi emnyama

I-oksidi emnyama

I-oksidi emnyama yingubo yokuguqulwa esetyenziselwa ukuphucula ukuxhathisa ukubola kunye nokunciphisa ukubonakaliswa kokukhanya.

 

Nalu uluhlu lokugqitywa komphezulu osemgangathweni.Ukugqiba umphezulu wesiko okanye ezinye iindlela zokugqiba umphezulu, nceda ujonge yethuinkonzo yonyango olungaphezulu

Khetha uQiniso oluLungileyo lweMathiriyeli yakho

Ukugqitywa komphezulu ohlukeneyo kunokusetyenziswa kwizinto ezahlukeneyo.Fumana ngezantsi kwephepha lokukopela elikhawulezayo lokugqitywa komphezulu kunye nokuhambelana kwezinto.

Igama Ukuhambelana kwezinto
Umatshini ogudileyo (1.6 Ra μm/64 Ra μin) Zonke iiplastiki kunye neentsimbi
Ukuqhunyiswa kwamaso Zonke iintsimbi
Ukugquma umgubo Zonke iintsimbi
I-anodizing icacile (uhlobo II) Iingxube zeAluminiyam
Umbala we-anodizing (uhlobo II) Iingxube zeAluminiyam
I-anodizing hardcoat (uhlobo III) Iingxube zeAluminiyam
Ukubrasha + i-Electropolishing (0.8 Ra μm/32 Ra μin) Zonke iintsimbi
I-oxide emnyama Insimbi engenasici kunye ne-alloys yobhedu
I-Chromate yokuguqulwa kwengubo I-Aluminiyam kunye ne-Copper alloys
Ukubrasha Zonke iintsimbi
 

Ukulungele Ukucaphula?

Ukuba iMathiriyeli kunye nokugqiba okudingayo azikho ezi zingasentla, nceda ukhululeke ukunxibelelana nathi ukuze ufumaneke ngakumbi.