I-Aluminiyam Extrusion Ichazwe, i-Tooling, Iimpawu zeNkqubo kunye nezicelo

I-Aluminiyam Extrusion Ichazwe, i-Tooling, Iimpawu zeNkqubo kunye nezicelo

Ixesha lokufunda: 8mins

Kwibhlog yethu yokugqibela(I-Aluminiyam Extrusion icacisiwe, iiPros and Cons)sigubungele ngokufutshane iziseko ze-aluminium extrusion, iindlela zokukhupha, ukukhetha izinto eziphathekayo, kunye neenzuzo kunye nokungalunganga kwe-aluminium extrusion.Kuninzi lweenjineli, ukubumba inaliti kunye nesitampu zezona nkqubo zixhaphakileyo, kwaye kuncinci okwaziwayo malunga ne-aluminium okanye i-aluminium extrusion.Kodwa sibona umkhwa wokuba i-aluminium okanye i-aluminium extrusion isetyenziswa ngakumbi kumashishini ahlukeneyo, kwaye ukusetyenziswa kwe-aluminium extrusion kunokudlala indima engalindelekanga ekunciphiseni iindleko kunye nokunciphisa ubunzima.

Kuphela xa siqonda ngokupheleleyoinkqubo, izixhobo, iimpawu kunye nokusetyenziswa kwe-aluminium extrusion moldingkunye nolunye ulwazi oluhambelanayo, singakwazi ukuyila i-aluminium extrusions ukuqinisekisa umgangatho ophezulu kunye neendleko eziphantsi ze-aluminium extrusions, eyona nto ibaluleke kakhulu kwi-DFM elungileyo.

Ukwenzela ukukuzisela ingqiqo ebanzi yokubumba i-aluminium extrusion.

Esi sahluko siza kucacisa inkqubo ye-aluminium extrusion ukusuka kwimiba emithathu:Isixhobo sokuchukumisa i-aluminium extrusion, iimpawu zenkqubo, kunye neemeko zesicelo.

I-1 yeAluminium Extrusion iyafa

Nangona iinjineli zoyilo lwemveliso zingayila i-aluminiyam extrusion iyafa, ukuqonda isiseko sokufa kwe-extrusion kunye nendlela eyenza ngayo iiprofayili ezahlukeneyo ze-extrusion kunokunceda ukunciphisa iindleko zokufa kunye nokuphucula imveliso ye-extrusion ngoyilo oluphuculweyo xa kuyilwa ii-extrusions.

1) Yintoni iAluminium Extrusion Dies

I-Extrusion dies ingqindilili, iidiski zentsimbi ezisangqangi eziqulethe indawo enye okanye ngaphezulu ukwenza inkangeleko efunekayo.Ngokuqhelekileyo zenziwe ngentsimbi yokufa ye-H-13 kwaye ziphathwa ubushushu ukuze zimelane noxinzelelo kunye nobushushu be-aluminiyam eshushu njengoko idlula kwifa.

IAluminiyam Extrusion Iyafa

Nangona i-aluminiyam ibonakala ngathi yintsimbi ethambileyo kakhulu, ithatha uxinzelelo oluninzi ukutyhala i-ingot ye-aluminium eqinileyo (i-billet) ngokufa kwe-aluminiyam ebhityileyo, ene-porous ye-aluminiyam ukuze yenze imo efunekayo.

2）Iintlobo ze-Extrusion ziyafa

Ngokwemilo enqamlezayo ye-aluminium extrusions, ukufa kwabo okuhambelanayo kwahlulahlulwe ngokweendidi ezintathu:Ukufa okuqinileyo, umngxuma ongaphantsi kuyafa kwaye umngxuma uyafa.Phakathi kwabo, i-hollow die inesakhiwo esinzima kakhulu, kulula ukunxiba kunye nokuphuka, kunye neendleko eziphezulu.

I-Solid Aluminium Extrusion Die 

Umgongxo weAluminiyam Extrusion Die

Semi-hollow Aluminiyam Extrusion Die

3）I-Extrusion Die Life

Ukwakhiwa kobushushu kunye noxinzelelo olungalinganiyo (umzekelo, iindonga ezibhityileyo, ubukhulu bodonga olungalinganiyo, kunye neempawu ezivelela phezulu) eziphuma kuyilo lwe-aluminiyam ye-extrusion ngabona babulali abakhulu bobomi be-extrusion die.

Ubushushu kunye noxinzelelo olungalinganiyo lunokulawulwa ngoyilo olululo lokufa kunye nezantya ze-extrusion zinokuncitshiswa ukwandisa ubomi bokufa, kodwa ekugqibeleni iyafa kufuneka itshintshwe.

Phambi kokuyila i-aluminium extrusion, injineli yoyilo lolwakhiwo kufuneka iqonde ukuba zeziphi iimpawu zoyilo eziya kuchaphazela kakhulu iindleko zezixhobo.Ukutshintsha uyilo lwe-aluminium extrusion cross-section, ukubeka ukunyamezela okufanelekileyo kunye nokukhetha izinto ezifanelekileyo ze-aluminium alloy kunokugcina iindleko ze-machining ye-aluminium extrusion die ngokweemfuno.

2 Izinto eziluncedo zeAluminiyam Extrusion Process

1) Ukuhlala ixesha elide Ukuxhathisa kwe-aluminiyam ekudlekeni, ukubola kunye nemozulu yenye yeenzuzo zayo ezibalulekileyo.I-aluminiyam ngokwemvelo iyarusa kwaye ixhathise ukubola ngaphandle konyango olongezelelweyo.Oku kungenxa yobukho befilimu ekhuselayo, eyenzeka ngokwemvelo ye-aluminium oxide kumphezulu wayo.Ngokwenza i-anodizing, ukuxhathisa kwayo ekudlekeni kunokomelela ngakumbi.

Ngokomzekelo, kwiindawo ezingaphandle, i-anodizing inokwenziwa kwii-microns ezingama-25, eziphucula ukuxhathisa kokutya kunye nokugqitywa komphezulu.Ukongezelela, i-aluminium ayifuni ukugcinwa kwaye ingasetyenziselwa ngaphandle kokwesaba ukubola kwiimeko ezininzi.

2) Ilula kwaye yomeleleI-Aluminiyam ingaphezulu kwe-33% ikhaphukhaphu kunentsimbi, ngelixa igcina uninzi lwamandla ayo.Uluhlu lwamandla obuninzi be-aluminium alloys lumalunga ne-70-700 MPa, ngelixa ubuninzi besibini kwisithathu buncinci kunentsimbi.

Iinjineli zokuyila imveliso azinaxhala malunga namandla eenxalenye ze-aluminium ezikhutshiweyo, kwaye zinokusetyenziswa njengendawo yolwakhiwo kushishino lokwakha nakwishishini leemoto,ukwenza ukuba ibe yeyona ndlela ingcono kwezinye izinto zetsimbi.I-alloys ye-aluminiyam isetyenziswa kakhulu kwishishini leemoto ukwenzela ukulinganisa ukukhanya kunye nokunciphisa amandla.

I-Aluminiyam extrusion emzimbeni we-Audi A8 (i-aluminium extrusion ngeblue)

3) Ukuqhuba kakuhle kwe-thermalI-Aluminiyam ine-thermal conductivity efana kakhulu nobhedu, kodwa ilula kakhulu ngobunzima.I-Aluminiyam yi-conductor egqwesileyo ye-thermal, kwaye i-contoured design ye-aluminium extrusion yandisa indawo ephezulu ye-thermal conductivity kunye nokwakhiwa kweendlela zokushisa.Umzekelo oqhelekileyo yiCPU epholileyo yekhompyuter, apho i-aluminiyam isetyenziselwa ukuthwala ubushushu kude ne-CPU.

I-Aluminiyam i-thermal conductor

4) Ukuvela okunesitayileeI-aluminium eyongeziweyo inokupeyintwa, icwecwe, ipolishwe, kwaye ifakwe i-anodized, enika iinjineli uluhlu olubanzi lweenketho zokubonakala kunezinye izinto.

Amalungu anemibala ye-aluminium extrusion

5) Uluhlu olubanzi lweziceloNgokusisiseko nayiphi na imilo yecandelo inokuqulunqwa nge-aluminium extrusion, ngoko ke ukusetyenziswa kwe-aluminium extrusion kubanzi kakhulu, iinjineli zinokuyila amacandelo ahlukeneyo ukuhlangabezana neemfuno zeendawo ezahlukeneyo zesicelo.

Uluhlu olubanzi lwezicelo ze-aluminium extrusion

6) Easy processing yesibiniIzixhobo zeAluminiyam zingenziwa lula, zisikwe, zombiwe, zenziwe ngoomatshini, zifakwe isitampu, zigobe kwaye zidityaniswe ukuze zihambelane neenjongo ezithile.

7）Ixesha elifutshane lomjikelo kunye neendleko eziphantsi zokuqhuba ukufa I-Aluminiyam extrusion inokufa okulula, umjikelezo omfutshane wokucubungula kunye neendleko eziphantsi.

8) Ukufunxa impembelelo kunye nokuguqulwaEkwakhiweni, i-aluminium extrusions inokumelana nokuguqulwa okubangelwa yimozulu kunye nokunyakaza kwesakhiwo.Kwizixhobo zothutho, amandla empembelelo angafunxwa.I-Aluminium extrusions igcina amandla kunye nokuguquguquka phantsi komthwalo kunye ne-spring back from impact.

I-Aluminiyam extrusion isetyenziswa kwiimoto ukufunxa amandla empembelelo

9）Ukhuseleko lokusingqongileyoIaluminiyam yinto ehambelana nokusingqongileyo kwaye inokuphinda isetyenziswe ngokulula.

3 Ukusetyenziswa kwenkqubo ye-aluminium extrusion

I-Aluminiyam yintsimbi yexesha elizayo;ayisiyiyo nje indalo esingqongileyo, ilula, ayinyangeki kwi-corrosion kwaye yomelele, kodwa iqhuba kakuhle ubushushu kunye nombane.Ukusetyenziswa kwe-aluminium extrusions e-United States kuye kwanda iminyaka yesithandathu ngokulandelelana kwaye ngoku imele phantse ikota (22%) yemarike ye-aluminium yaseMntla Melika.

Ngelixa ishishini lokwakha liqhubeka nokulawula ukusetyenziswa kwe-aluminiyam extrusions, ukusetyenziswa kweshishini kuye kwanda njengoko iinjineli ezininzi kunye nabayili befunda malunga noyilo olunokwenzeka olungenasiphelo xa kusetyenziswa i-aluminiyam extrusions.Nanga amashishini asixhenxe apho ialuminiyam ithatha indawo esembindini:

1) Ishishini le-Aviation kunye ne-aerospace  I-aluminiyam ibe yinxalenye ebalulekileyo yemarike ye-aerospace kwasekuqaleni - iimodeli zokuqala ze-Wright Brothers zasebenzisa iindawo ze-aluminiyam kwiinjini zabo ukunciphisa ubunzima.Namhlanje, i-aluminiyam yenza i-75-80% yeenqwelo-moya zangoku kwaye ihlala ikhethelwa izakhiwo kunye neenjini ngenxa yobunzima bayo kodwa indalo yomelele.I-aluminiyam ikwayenye yezona zinto ziphambili kwiziphekepheke ezininzi.

2) Ishishini lezoThuthoKwishishini lezothutho, apho amandla athile abaluleke kakhulu, i-aluminium extrusions ifanelekile kwiibhlokhi zenjini, iimeko zokuhambisa, iipaneli, iiplanga ze-longitudinal kunye ne-chassis, kunye nemizimba yezithuthi kunye namacandelo eemoto, iinqanawa, iilori, iindlela zikaloliwe kunye nezithuthi ezihamba ngaphantsi komhlaba.

Ishishini lezothutho lelona qela lesibini likhulu labasebenzisi be-aluminium extrusions, kwaye liyakhula.Ukusuka kwi-Ford ukuya kwi-Audi ukuya kwi-Mercedes-Benz, iinjineli zeemoto kunye nabaqulunqi baye bafuna iindlela zokutshintsha izinto zentsimbi kunye ne-aluminium ukuphucula ukusebenza kakuhle kwamafutha kunye nokusebenza.Izithuthi zombane nazo zisebenzisa kakhulu ialuminiyam.

3) Ishishini lokwakhaNgokungafaniyo nentsimbi, i-aluminiyam inokukhutshelwa kwizakhiwo eziyinkimbinkimbi kwaye zenziwe ukuhlangabezana nemimiselo engqongqo yemveliso yokwakha, inceda ukuqhuba ukusetyenziswa kwayo kwiimveliso ezininzi zokwakha zokuhlala kunye nezorhwebo.Ukusuka kwiifestile, iingcango, ii-atriums kunye ne-skylights, ukuya kwii-ramps, iibhalkhoni kunye noyilo olwahlukeneyo lwephahla, abakhi bezakhiwo bajikela kwi-aluminiyam ukwakha izakhiwo eziluhlaza, ezizinzileyo eziza kumelana novavanyo lwexesha.

4) Ishishini labathengi Ukusukela oko kwaqaliswa ukufakwa kwe-aluminiyam koomatshini bokuhlamba kunye nezomisi, iye yaguqula imarike yezixhobo zekhaya, yenza iinkqubo zokupholisa umoya kunye nezikhenkcezisi zibe namandla ngakumbi kunangaphambili.Namhlanje, uninzi lwezinto zethu zemihla ngemihla, kubandakanya ukomelela kunye nezixhobo zokuzilolonga kunye nefenitshala, zenziwe nge-aluminium extrusions.

5) Ishishini le-Electronics I-Aluminiyam extrusions isetyenziswa kwizixhobo ezininzi zombane kunye ne-elektroniki.Ngenxa yombane wabo okhethekileyo kunye ne-thermal conductivity, i-aluminiyam yesiko i-extrusions ihlala isetyenziselwa izindlu zeemoto, i-heat dissipation heat sinks kunye nezakhelo zangaphakathi.Kwezinye iimeko, izindlu ezipheleleyo zemveliso ziyilwe nge-aluminium, enokufumaneka kwiilaptops ezininzi, ii-iPhones ze-Apple kunye nee-iPads, kunye nomabonwakude benkcazo ephezulu.

6) Imboni yokukhanyisa Ngenxa ye-thermal conductivity ye-aluminiyam, iinjineli ziyakwazi ukuyila iiluminaires ze-diode ezikhupha ukukhanya okupheleleyo ezinokuthi zigqithise kwaye zichithe ubushushu ukuze zisebenze ngokufanelekileyo kwe-thermal.Ukongeza, i-extrusion dies ayibizi kakhulu kwaye i-aluminium extrusions kulula ukuyisika, imilo, ukugoba, inkqubo kunye ne-anodize okanye ipeyinti, izenza zilungele ukukhanya okusebenzayo.Ngokohlalutyo lweBhunga le-Aluminium Extrusion ye-AEC, "ukukhula okunokwenzeka kwe-aluminium extrusions kwizibane ezikhupha ukukhanya kwe-diode / izindlu kuwo onke amacandelo emarike akunasiphelo ..."

7) Ishishini leSolar Energy.Xa kuziwa kumandla elanga, ukufakela ngokufanelekileyo kunye nokunyuka kweepaneli zelanga kubaluleke kakhulu kumgangatho kunye nokusebenza.Njengenye indlela engabizi kakhulu kwintsimbi, i-aluminium extrusions inika amandla afunekayo ukuchasana nezinto zendalo (ezifana nekhephu kunye nomoya) ngaphandle kokongeza ubunzima, okwenza zibe zilungele iipaneli ezifakwe kwi-roof-mounted panels kunye ne-building-integrated photovoltaic (BIPV) iinkqubo.

I-Prolean inika uluhlu olubanzi lwezixhobo ze-aluminium extrusion, kuquka isinyithi kunye neeplastiki.Nceda ubone iisampula uluhlu lwemathiriyelisisebenzisa.Ukuba ufuna imathiriyeli engadweliswanga apha, ncedaQhagamshelana nathinjengoko siya kuba nakho ukukunika yona.