I-Aluminium Extrusion Ichaziwe, Amathuluzi, Izici Zenqubo kanye Nezicelo

I-Aluminium Extrusion Ichaziwe, Amathuluzi, Izici Zenqubo kanye Nezicelo

Isikhathi sokufunda: 8mins

Kubhulogi yethu yokugcina(I-Aluminium Extrusion Ichaziwe, Izinzuzo kanye Nobubi)sihlanganise kafushane izinto eziyisisekelo ze-aluminium extrusion, izindlela zokukhipha, ukukhetha izinto ezibonakalayo, kanye nezinzuzo kanye nokubi kwe-aluminium extrusion.Konjiniyela abaningi, ukubumba umjovo nokugxiviza kuyizinqubo ezivame kakhulu, futhi kuncane okwaziwayo mayelana ne-aluminium noma i-aluminium extrusion.Kodwa sibona umkhuba wokuthi i-aluminium noma i-aluminium extrusion isetshenziswa kakhulu ezimbonini ezihlukahlukene, futhi ukusetshenziswa kwe-aluminium extrusion kungadlala indima engalindelekile ekunciphiseni izindleko nokunciphisa isisindo.

Kuphela uma siqonda ngokugcweleinqubo, ithuluzi, izici kanye nokusetshenziswa kokubumba kwe-aluminium extrusionkanye nolunye ulwazi oluhlobene, singakwazi ukuklama ama-aluminium extrusions ukuze siqinisekise izinga eliphezulu kanye nezindleko eziphansi ze-aluminium extrusions, okuyindawo ebaluleke kakhulu ye-DFM enhle.

Ukuze sikulethele ukuqonda okubanzi kokubunjwa kwe-aluminium extrusion.

Lesi sahluko sizochaza inqubo ye-aluminium extrusion kusuka ezicini ezintathu:Ithuluzi lokuthinta i-aluminium extrusion, izici zenqubo, nezimo zohlelo lokusebenza.

1 I-Aluminium Extrusion Iyafa

Nakuba onjiniyela bomklamo womkhiqizo bengaklami i-aluminium extrusion ifa, ukuqonda isakhiwo esiyisisekelo se-extrusion die kanye nendlela yokuthi yakha kanjani amaphrofayili e-extrusion ahlukene kungasiza ekwehliseni izindleko ezifayo futhi kuthuthukiswe ukukhiqiza kwe-extrusion ngokusebenzisa idizayini ethuthukisiwe lapho uklama ama-extrusion.

1) Iyini i-Aluminium Extrusion Dies

Ama-Extrusion dies amadiski ensimbi awugqinsi, ayindilinga aqukethe ukuvuleka okukodwa noma ngaphezulu ukuze akhe iphrofayili oyifunayo.Ngokuvamile zenziwe nge-H-13 die steel futhi ziphathwa ngokushisa ukuze zimelane nengcindezi nokushisa kwe-aluminium eshisayo njengoba idlula kufa.

I-Aluminium Extrusion Iyafa

Nakuba i-aluminium ibonakala iyinsimbi ethambile kakhulu, kuthatha ingcindezi enkulu ukusunduza ingot ye-aluminium eqinile (i-billet) ngokusebenzisa i-aluminium extrusion enezimbobo ezincane ukuze kwakheke umumo oyifunayo.

2）Izinhlobo ze-Extrusion ziyafa

Ngokwesimo se-cross-sectional se-aluminium extrusions, ukufa kwabo okuhambisanayo kuhlukaniswe izigaba ezintathu:Ukufa okuqinile, okungenalutho kuyafa futhi okungenalutho kuyafa.Phakathi kwazo, i-die engenalutho inesakhiwo esiyinkimbinkimbi kakhulu, kulula ukugqoka nokuphuka, kanye nezindleko eziphezulu kakhulu.

I-Solid Aluminium Extrusion Die 

I-Aluminium Extrusion Die engenalutho

I-Semi-hollow Aluminium Extrusion Die

3）I-Extrusion Die Life

Ukwakheka kokushisa nezingcindezi ezingalingani (isb., izindonga ezincanyana, ukujiya kodonga olungalingani, nezici ezivele ngaphandle) okubangelwa ukwakheka kwe-aluminium extrusion kubabulali abakhulu be-extrusion die life.

Izingcindezi zokushisa nezingalingani zingalawulwa ngedizayini efanele futhi isivinini sokukhipha singancishiswa ukuze kunwetshwe impilo yokufa, kodwa ekugcineni ukufa kufanele kushintshwe.

Ngaphambi kokuklama i-aluminium extrusion, unjiniyela wesakhiwo somkhiqizo kufanele aqonde ukuthi yiziphi izici zedizayini ezizothinta kakhulu izindleko zamathuluzi.Ukushintsha umklamo we-aluminium extrusion cross-section, ukubeka ukubekezelelana okufanele nokukhetha okulungile kwe-aluminium alloy material kungasindisa izindleko zomshini wokufa kwe-aluminium extrusion ngokuvumelana nezidingo.

2 Izinzuzo Zenqubo Ye-Aluminium Extrusion

1) Ukuqina okuhlala isikhathi eside Ukumelana kwe-aluminium nokugqwala, ukugqwala kanye nesimo sezulu kungenye yezinzuzo zayo ezibaluleke kakhulu.I-Aluminium iyagqwala ngokwemvelo futhi imelana nokugqwala ngaphandle kokwelashwa okwengeziwe.Lokhu kungenxa yokuba khona kwefilimu elivikelayo elincanyana, elenzeka ngokwemvelo le-aluminium oxide ebusweni bayo.Ngokwenza i-anodizing, ukumelana kwayo nokugqwala kungaqina nakakhulu.

Isibonelo, ezindaweni ezingaphandle, i-anodizing ingenziwa kuma-microns angu-25, okuthuthukisa kokubili ukumelana nokugqwala nokuqedwa kwendawo.Ngaphezu kwalokho, i-aluminium ayidingi ukunakekelwa futhi ingasetshenziswa ngaphandle kokwesaba ukugqwala ezimweni eziningi.

2) Ilula futhi iqinileI-Aluminium ilula ngaphezu kuka-33% kunensimbi, kuyilapho igcina amandla ayo amaningi.Uhlu lwamandla aqinile wama-alloys amaningi e-aluminium cishe lungama-70-700 MPa, kuyilapho ukuminyana kuncane okukabili kokuthathu kunokwensimbi.

Onjiniyela bomklamo womkhiqizo akudingeki bakhathazeke ngamandla ezingxenye ze-aluminium extruded, futhi zingasetshenziswa njengezingxenye zesakhiwo embonini yezokwakha kanye nasembonini yezimoto,ukubenza babe ngenye indlela engcono kakhulu kwezinye izinto zensimbi.Ama-alloys e-aluminium asetshenziswa kakhulu embonini yezimoto ekulinganiseni ukukhanya nokunciphisa amandla.

I-Aluminium extrusion emzimbeni we-Audi A8 (i-aluminium extrusion eluhlaza okwesibhakabhaka)

3) I-conductivity enhle yokushisaI-Aluminium ine-thermal conductivity efana kakhulu neyethusi, kodwa ilula kakhulu ngesisindo.I-Aluminium iyi-conductor enhle kakhulu eshisayo, futhi idizayini ekhonjisiwe ye-aluminium extrusion ikhulisa indawo engaphezulu ye-thermal conductivity kanye nokwakheka kwamashaneli ashisayo.Isibonelo esijwayelekile isipholile se-CPU yekhompyutha, lapho i-aluminium isetshenziselwa ukuthwala ukushisa kude ne-CPU.

I-aluminium conductor eshisayo

4) Ukubukeka kwesitayelaeI-aluminium enwetshiwe ingapendiwa, ipuletiwe, ipholishwe, futhi ifakwe i-anodized, okunikeza onjiniyela uhla olubanzi lwezinketho zokubukeka kunezinye izinto zokwakha.

Izingxenye ezimibalabala ze-aluminium extrusion

5) Uhlu olubanzi lwezinhlelo zokusebenzaNgokuyisisekelo noma yisiphi isimo sesigaba singakhiwa nge-aluminium extrusion, ngakho-ke ukusetshenziswa kwe-aluminium extrusion kubanzi kakhulu, onjiniyela bangaklama izigaba ezihlukene ukuze bahlangabezane nezidingo zezindawo ezihlukene zohlelo lokusebenza.

Uhlu olubanzi lwezicelo ze-aluminium extrusion

6) Easy processing yesibiliAma-Aluminium extrusions angakheka kalula, asikwe, abholwe, afakwe ngomshini, agxivizwe, agotshwe futhi ashiselwe ukuze afanele izinjongo ezithile.

7）Isikhathi esifushane somjikelezo kanye nezindleko eziphansi zokucubungula ukufa I-Aluminium extrusion inokufa okulula, umjikelezo omfushane wokucubungula kanye nezindleko eziphansi.

8) Ukumuncwa komthelela kanye nokuguqulwaEkwakhiweni, i-aluminium extrusions ingamelana nokuguqulwa okubangelwa isimo sezulu nokunyakaza kwesakhiwo.Kumathuluzi ezokuthutha, amandla omthelela angamuncwa.Ama-Aluminium extrusions agcina amandla kanye nokuguquguquka ngaphansi komthwalo futhi ahlehle kusukela kumthelela.

I-Aluminium extrusion isetshenziswa ezimotweni ukuze imunce amandla omthelela

9）Ukuvikelwa kwemveloI-Aluminium iyinto evumelana nemvelo futhi ingagaywa kabusha kalula.

3 Ukusetshenziswa kwenqubo ye-aluminium extrusion

I-Aluminium iyinsimbi yesikhathi esizayo;ayigcini nje ngokuvumela imvelo, ilula, imelana nokugqwala futhi inamandla, kodwa futhi iqhuba kahle ukushisa nogesi.Ukusetshenziswa kwe-aluminium extrusions e-United States kukhule unyaka wesithupha ilandelana futhi manje imele cishe ingxenye yesine (22%) yesamba semakethe ye-aluminium yaseNyakatho Melika.

Ngenkathi imboni yezokwakha iqhubeka nokubusa ukusetshenziswa kwe-aluminium extrusions, ukusetshenziswa kwemboni kuye kwanda njengoba onjiniyela nabaklami abaningi befunda mayelana namathuba acishe angenamkhawulo wedizayini lapho kusetshenziswa ama-aluminium extrusions.Nazi izimboni eziyisikhombisa lapho i-aluminiyamu ithatha indawo ephambili:

1) Imboni yezokundiza kanye ne-aerospace  I-Aluminium ibiyingxenye ebalulekile yemakethe ye-aerospace kusukela ekuqaleni - amamodeli okuqala e-Wright Brothers asebenzisa izingxenye ze-aluminium ezinjinini zawo ukuze ehlise isisindo.Namuhla, i-aluminium yenza u-75-80% wezindiza zesimanje futhi ivame ukukhethelwa izakhiwo nezinjini ngenxa yesisindo sayo esilula kodwa imvelo eqinile.I-Aluminium futhi ingenye yezingxenye eziyinhloko zemikhumbi-mkhathi eminingi.

2) Imboni YezokuthuthaEmbonini yezokuthutha, lapho amandla athile ebaluleke kakhulu, ama-aluminium extrusions alungele amabhulokhi enjini, amacala okudlulisa, amaphaneli, imishayo yophahla longitudinal kanye ne-chassis, nemizimba yezimoto kanye nezingxenye zezimoto, imikhumbi, amaloli, ujantshi kanye nezimoto ezihamba ngaphansi.

Imboni yezokuthutha ingeyesibili ngobukhulu abasebenzisi be-aluminium extrusions, futhi iyakhula.Kusukela kwaFord kuya kwa-Audi kuya kwaMercedes-Benz, onjiniyela bezimoto nabaklami bebefuna izindlela zokushintsha izingxenye zensimbi bafake i-aluminium ukuze kuthuthukiswe ukusebenza kahle kukaphethiloli nokusebenza.Izimoto zikagesi nazo zisebenzisa kakhulu i-aluminium.

3) Imboni yezokwakhaNgokungafani nensimbi, i-aluminium inganwetshwa ibe yimiklamo eyinkimbinkimbi futhi yenziwe ukuze ihlangabezane nezimfuneko eziqinile zomkhiqizo wokwakha, okusiza ukushayela ukusetshenziswa kwayo emikhiqizweni eminingi yokwakha yokuhlala neyezohwebo.Kusukela kumafasitela, iminyango, ama-atrium kanye nama-skylights, ukuya kuma-ramp, ovulandi kanye nemiklamo ehlukahlukene yophahla, abadwebi bezakhiwo baphendukela ku-aluminium ukuze bakhe izakhiwo eziluhlaza, ezihlala njalo ezizokwazi ukumelana nesikhathi.

4) Imboni yabathengi Njengoba i-aluminium extrusions yethulwa okokuqala emishinini yokuwasha nokomisa, iye yashintsha imakethe yezinto zikagesi zasendlini, okwenza izinhlelo zokupholisa umoya neziqandisi zisebenzise amandla amaningi kunangaphambili.Namuhla, izinto zethu eziningi zansuku zonke, okuhlanganisa ukuqina nemishini yokuzivocavoca kanye nefenisha, zenziwe nge-aluminium extrusions.

5) Imboni yezogesi Ama-Aluminium extrusions asetshenziswa kumishini eminingi kagesi neye-elekthronikhi.Njengoba kunikezwe ukuguquguquka kwawo okuyingqayizivele kagesi kanye ne-thermal, ama-aluminium extrusion angokwezifiso avame ukusetshenziselwa izindlu zezimoto, amasinki okushisa aphezulu okushisa kanye namafreyimu angaphakathi.Kwezinye izimo, izindlu zomkhiqizo eziphelele zenzelwe i-aluminium, engatholakala kuma-laptops amaningi, ama-Apple iPhones nama-iPads, namathelevishini anencazelo ephezulu.

6) Imboni yokukhanyisa Ngenxa ye-thermal conductivity ye-aluminium, onjiniyela bayakwazi ukuklama izibani ze-diode ezikhipha ukukhanya eziphelele ezingadlulisa futhi zihlakaze ukushisa ukuze kusebenze ukusebenza kahle kokushisa.Ngaphezu kwalokho, ama-extrusion dies ashibhile futhi ama-aluminium extrusions kulula ukuwasika, ukuma, ukugoba, ukucubungula kanye ne-anodize noma ukupenda, okwenza kube ekahle ekukhanyeni okuphumelelayo.Ngokusho kokuhlaziywa kwe-Aluminium Extrusion Council AEC, "amandla okukhula ama-aluminium extrusions amalambu/izindlu ezikhipha ukukhanya kuzo zonke izingxenye zemakethe alinamkhawulo ......"

7) Imboni Yamandla Elanga.Uma kuziwa emandleni elanga, ukufakwa okufanele kanye nokukhwezwa kwamapaneli elanga kubalulekile kwikhwalithi nokusebenza.Njengenye indlela engabizi kakhulu kunensimbi, ama-aluminium extrusions anikeza amandla adingekayo ukuze amelane nezakhi zemvelo (njengeqhwa nomoya) ngaphandle kokwengeza isisindo, okuwenza alungele amaphaneli afakwe ophahleni kanye nezinhlelo ze-photovoltaic ezihlanganisiwe zesakhiwo (BIPV).

I-Prolean inikeza izinhlobonhlobo zezinto zokwakha ze-aluminium extrusion, okuhlanganisa izinsimbi namapulasitiki.Sicela ubone i-uhlu lwesampula lwezinto zokwakhasisebenzisa.Uma udinga into engekho ohlwini lapha, sicelaXhumana nathinjengoba kungenzeka sizokwazi ukukutholela yona.