Kufotokozera kwa Aluminium Extrusion, Zida, Makhalidwe a Njira ndi Ntchito

Kufotokozera kwa Aluminium Extrusion, Zida, Makhalidwe a Njira ndi Ntchito

Nthawi yowerenga: 8mins

Mu blog yathu yomaliza(Aluminiyamu Extrusion Kufotokozera, Ubwino ndi kuipa)tidafotokoza mwachidule zoyambira za aluminiyamu extrusion, njira zotulutsira, kusankha zinthu, zabwino ndi zoyipa za aluminium extrusion.Kwa mainjiniya ambiri, kuumba jekeseni ndi kupondaponda ndizomwe zimachitika kwambiri, ndipo zochepa zomwe zimadziwika za aluminiyamu kapena aluminium extrusion.Koma tikuwona momwe aluminium kapena aluminium extrusion imagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana, ndipo kugwiritsa ntchito aluminium extrusion kumatha kukhala ndi gawo losayembekezereka pakuchepetsa mtengo komanso kuchepetsa kulemera.

Pokhapokha titamvetsetsa bwinondondomeko, tooling, makhalidwe ndi ntchito zitsulo zotayidwa extrusion akamaumbandi zidziwitso zina zokhudzana ndi izi, titha kupanga ma aluminium extrusions kuti tiwonetsetse kuti aluminium extrusions yapamwamba kwambiri komanso yotsika mtengo, yomwe ndi yofunika kwambiri kwa DFM yabwino.

Kuti ndikubweretsereni kumvetsetsa bwino kwa aluminiyamu extrusion akamaumba.

Mutuwu ufotokoza mwatsatanetsatane njira ya aluminiyamu extrusion m'magawo atatu:extrusion aluminiyamu kukhudza chida, ndondomeko makhalidwe, ndi zochitika ntchito.

1 Aluminium Extrusion Imafa

Ngakhale akatswiri opanga zinthu sapanga ma aluminium extrusion amafa, kumvetsetsa kapangidwe kake ka extrusion kufa komanso momwe amapangira ma profiles osiyanasiyana kungathandize kuchepetsa mtengo wakufa ndikuwongolera zokolola zamtundu wa extrusion popanga ma extrusion.

1) Kodi Aluminium Extrusion Dies ndi chiyani

Extrusion dies kwenikweni wandiweyani, zitsulo zozungulira zozungulira zomwe zimakhala ndi mwayi umodzi kapena zingapo kuti apange mbiri yomwe mukufuna.Nthawi zambiri amapangidwa ndi chitsulo cha H-13 ndipo amatenthedwa kuti apirire kupsinjika ndi kutentha kwa aluminiyumu yotentha akamadutsa kufa.

Aluminium Extrusion Imafa

Ngakhale aluminiyamu ikuwoneka ngati chitsulo chofewa kwambiri, pamafunika kukakamiza kwambiri kukankhira ingot yolimba ya aluminiyamu (billet) kupyolera muzitsulo zopyapyala, za porous aluminium extrusion kufa kuti mupange mawonekedwe omwe mukufuna.

2） Mitundu ya Extrusion Imafa

Malinga ndi mawonekedwe amtundu wa aluminiyamu extrusions, kufa kwawo kofananira kumagawidwa m'magulu atatu:Zolimba zimafa, zopanda dzenje zimafa ndipo dzenje zimafa.Pakati pawo, kufa kwa dzenje kumakhala ndi mawonekedwe ovuta kwambiri, osavuta kuvala ndi kusweka, komanso mtengo wapamwamba kwambiri.

Solid Aluminium Extrusion Die 

Hollow Aluminium Extrusion Die

Semi-hollow Aluminium Extrusion Die

3）Extrusion Die Life

Kutentha kwa kutentha ndi kupanikizika kosagwirizana (mwachitsanzo, makoma opyapyala, makulidwe a khoma losafanana, ndi mawonekedwe otuluka) obwera chifukwa cha kapangidwe ka aluminium extrusion ndizomwe zimapha kwambiri moyo wa extrusion kufa.

Kutentha ndi kupanikizika kosagwirizana kumatha kulamuliridwa ndi kapangidwe koyenera ka kufa komanso kuthamanga kwa extrusion kumatha kuchepetsedwa kuti atalikitse moyo wakufa, koma pamapeto pake kufa kuyenera kusinthidwa.

Asanapange chowonjezera cha aluminiyamu, wopanga makina opanga zinthu ayenera kumvetsetsa kuti ndi zinthu ziti zomwe zingakhudze kwambiri mtengo wa zida.Kusintha kamangidwe ka zitsulo zotayidwa extrusion mtanda, kuika tolerances yoyenera ndi kusankha bwino zotayidwa aloyi zakuthupi angapulumutse Machining mtengo wa zotayidwa extrusion kufa malinga ndi zofunika.

2 Ubwino wa Aluminium Extrusion Process

1) Kukhazikika kwanthawi yayitali Kukaniza kwa aluminiyamu ku dzimbiri, dzimbiri ndi nyengo ndi chimodzi mwazabwino zake zazikulu.Aluminiyamu imachita dzimbiri mwachilengedwe ndikukana dzimbiri popanda chithandizo chowonjezera.Izi zimachitika chifukwa cha kukhalapo kwa filimu yotetezera yopyapyala, yochitika mwachilengedwe ya aluminium oxide pamwamba pake.Ndi anodizing, kukana kwake kwa dzimbiri kumatha kukhala kwamphamvu kwambiri.

Mwachitsanzo, m'malo akunja, anodizing imatha kuchitidwa pa ma microns 25, omwe amathandizira kukana dzimbiri komanso kutha kwa pamwamba.Kuphatikiza apo, aluminiyumu safuna kukonza ndipo angagwiritsidwe ntchito popanda kuopa dzimbiri nthawi zambiri.

2) Wopepuka komanso wamphamvuAluminium ndi yopepuka kuposa 33% kuposa chitsulo, pomwe imasunga mphamvu zake zambiri.Kuchuluka kwamphamvu kwamitundu yambiri ya aluminiyamu ndi pafupifupi 70-700 MPa, pomwe kachulukidwe ndi magawo awiri mwa atatu ang'onoang'ono kuposa achitsulo.

Akatswiri opanga zinthu sayenera kuda nkhawa ndi mphamvu za aluminium extruded, ndipo atha kugwiritsidwa ntchito ngati zida zamakina opanga zomangamanga komanso zamagalimoto,kuwapanga kukhala njira yabwino kwambiri yopangira zitsulo zina.Ma aluminiyamu aloyi akugwiritsidwa ntchito kwambiri m'makampani opanga magalimoto pochepetsa kulemera komanso kuchepetsa mphamvu.

Aluminium extrusion mu thupi la Audi A8 (aluminium extrusion in blue)

3) Good matenthedwe madutsidweAluminiyamu imakhala ndi matenthedwe ofanana kwambiri ndi mkuwa, koma ndi opepuka kwambiri pakulemera kwake.Aluminiyamu ndi yabwino kwambiri matenthedwe kondakitala, ndi contoured mapangidwe a aluminiyamu extrusion maximize pamwamba pa malo matenthedwe madutsidwe ndi mapangidwe matenthedwe ngalande.Chitsanzo chodziwika bwino ndi chozizira cha CPU pakompyuta, pomwe aluminiyamu imagwiritsidwa ntchito kunyamula kutentha kutali ndi CPU.

Aluminium thermal conductor

4) Zowoneka bwinoeAluminiyamu yowonjezera imatha kupakidwa utoto, kupukutidwa, kupukutidwa, ndi kudzoza, zomwe zimapatsa mainjiniya mawonekedwe osiyanasiyana owoneka bwino kuposa zida zina.

Zigawo zokongola za aluminiyumu extrusion

5) Ntchito zosiyanasiyanaKwenikweni mawonekedwe a gawo lililonse akhoza kupangidwa ndi aluminiyamu extrusion, kotero ntchito zotayidwa extrusion ndi lalikulu kwambiri, akatswiri akhoza kupanga zigawo zosiyanasiyana kuti akwaniritse zofunikira za chilengedwe ntchito zosiyanasiyana.

Ntchito zambiri za aluminiyamu extrusion

6) Easy yachiwiri processingAluminium extrusions amatha kupangidwa mosavuta, kudula, kubowola, makina, masitande, kupindika ndi kuwotcherera kuti zigwirizane ndi zolinga zenizeni.

7）Nthawi yochepa yozungulira komanso mtengo wotsika pakukonza kufa Aluminiyamu extrusion ali ndi kufa kosavuta, yochepa processing mkombero ndi mtengo wotsika.

8) Kuyamwa kwamphamvu ndi kusinthikaPomanga, ma aluminium extrusions amatha kukana kusinthika komwe kumachitika chifukwa cha nyengo ndi kayendetsedwe ka nyumba.Mu zida zoyendera, mphamvu zokhudzidwa zimatha kutengeka.Aluminiyamu extrusions amasunga mphamvu ndi kusinthasintha pansi pa katundu ndipo amabwereranso ku zotsatira.

Aluminium extrusion imagwiritsidwa ntchito m'magalimoto kuti atenge mphamvu zamagetsi

9）Kuteteza chilengedweAluminiyamu ndi chinthu chogwirizana ndi chilengedwe ndipo chimatha kubwezeretsedwanso mosavuta.

3 Kugwiritsa ntchito aluminium extrusion process

Aluminiyamu ndi chitsulo chamtsogolo;sizongokonda zachilengedwe, zopepuka, zolimbana ndi dzimbiri mwachilengedwe komanso zamphamvu, komanso zimayendetsa bwino kutentha ndi magetsi.Kugwiritsa ntchito ma aluminium extrusions ku United States kwakula kwazaka zisanu ndi chimodzi zotsatizana ndipo tsopano zikuyimira pafupifupi kotala (22%) ya msika wonse wa aluminiyamu waku North America.

Ngakhale kuti ntchito yomanga ikupitilirabe kugwiritsa ntchito zida za aluminiyamu, kugwiritsidwa ntchito kwamakampani kwakula chifukwa mainjiniya ndi opanga ambiri akuphunzira za kuthekera kopanga kopanda malire akamagwiritsa ntchito zotulutsa za aluminiyamu.Nawa mafakitale asanu ndi awiri omwe aluminiyamu imatenga gawo lalikulu:

1) Makampani opanga ndege ndi ndege  Aluminiyamu yakhala yofunika kwambiri pamsika wazamlengalenga kuyambira pachiyambi - zitsanzo zoyambirira za Wright Brothers zidagwiritsa ntchito zida za aluminiyamu m'mainjini awo kuti achepetse kulemera.Masiku ano, aluminiyamu imapanga 75-80% ya ndege zamakono ndipo nthawi zambiri zimasankhidwa kuti zikhale zomanga ndi injini chifukwa cha kulemera kwake koma chikhalidwe cholimba.Aluminiyamu ndi chimodzi mwazinthu zazikulu zazamlengalenga zambiri.

2) Mayendedwe MakampaniM'makampani oyendetsa mayendedwe, pomwe mphamvu zenizeni ndizofunika kwambiri, ma aluminium extrusions ndi abwino kwa midadada ya injini, milandu yotumizira, mapanelo, matabwa a denga ndi chassis, matupi agalimoto ndi zida zamagalimoto, zombo, magalimoto, njanji ndi magalimoto apansi panthaka.

Makampani oyendetsa mayendedwe ndiwachiwiri kwa ogwiritsa ntchito aluminiyamu extrusions, ndipo ikukula.Kuchokera ku Ford kupita ku Audi kupita ku Mercedes-Benz, akatswiri opanga magalimoto ndi okonza magalimoto akhala akuyang'ana njira zosinthira zida zachitsulo ndi aluminiyamu kuti mafuta azigwira bwino ntchito.Magalimoto amagetsi akugwiritsanso ntchito kwambiri aluminiyamu.

3) Makampani omangaMosiyana ndi chitsulo, aluminiyumu imatha kupangidwanso m'mapangidwe ovuta ndikupangidwa kuti ikwaniritse zofunikira zomanga, zomwe zimathandiza kuyendetsa ntchito yake pazinthu zambiri zomanga nyumba ndi zamalonda.Kuyambira mazenera, zitseko, ma atriums ndi skylights, kumtunda, makonde ndi mapangidwe osiyanasiyana a denga, omangamanga akutembenukira ku aluminiyumu kuti amange nyumba zobiriwira, zokhazikika zomwe zidzayime nthawi.

4) Makampani ogulitsa Popeza zida za aluminiyamu zidayamba kuyambitsidwa m'makina ochapira ndi zowumitsira, zasintha msika wa zida zapanyumba, kupanga makina oziziritsa mpweya ndi mafiriji kukhala opatsa mphamvu kuposa kale.Masiku ano, zinthu zathu zambiri zatsiku ndi tsiku, kuphatikizapo zida zolimbitsa thupi ndi zolimbitsa thupi ndi mipando, zimapangidwa kuchokera ku aluminiyamu extrusions.

5) Makampani opanga zamagetsi Aluminium extrusions amagwiritsidwa ntchito pazida zambiri zamagetsi ndi zamagetsi.Chifukwa cha mawonekedwe awo apadera amagetsi ndi matenthedwe, ma aluminiyamu owonjezera nthawi zambiri amagwiritsidwa ntchito popanga nyumba zamagalimoto, masinki otentha otentha komanso mafelemu amkati.Nthawi zina, nyumba zonse zopangira zida zimapangidwa ndi aluminiyamu, zomwe zimapezeka pamalaputopu ambiri, ma iPhones a Apple ndi ma iPads, ndi makanema otanthauzira kwambiri.

6) Makampani opanga magetsi Chifukwa cha matenthedwe a aluminiyamu, mainjiniya amatha kupanga zowunikira zonse zotulutsa zotulutsa zotulutsa zomwe zimatha kusamutsa ndikuchotsa kutentha kuti zitheke bwino.Kuphatikiza apo, ma extrusion amafa ndi otsika mtengo ndipo ma aluminium extrusions ndi osavuta kudula, mawonekedwe, kupindika, kukonza ndi anodize kapena utoto, kuwapanga kukhala abwino pakuwunikira koyenera.Malinga ndi kusanthula kwa Aluminium Extrusion Council AEC, "kuthekera kwa kukula kwa ma aluminiyamu otulutsa nyali / nyumba m'magawo onse amsika ndi zopanda malire ..."

7) Solar Energy Viwanda.Pankhani ya mphamvu ya dzuwa, kuyika bwino ndi kukwera kwa ma solar panels ndikofunikira kwambiri pakuchita bwino komanso magwiridwe antchito.Monga njira yotsika mtengo yopangira zitsulo, zowonjezera za aluminiyamu zimapereka mphamvu zofunikira zolimbana ndi zinthu zachilengedwe (monga chipale chofewa ndi mphepo) popanda kuwonjezera kulemera, kuzipanga kukhala zabwino kwa mapanelo okwera padenga ndi zomangamanga-integrated photovoltaic (BIPV).

Prolean imapereka zida zambiri zopangira aluminium extrusion, kuphatikiza zitsulo ndi mapulasitiki.Chonde onanichitsanzo mndandanda wa zipangizotimagwiritsa ntchito.Ngati mukufuna zinthu zomwe sizinalembedwe apa, chondeLumikizanani nafemomwe titha kukupatsirani.