An Bayyana Extrusion Aluminum, Kayan aiki, Halayen Tsari da Aikace-aikace

An Bayyana Extrusion Aluminum, Kayan aiki, Halayen Tsari da Aikace-aikace

Lokacin karantawa: 8mins

A cikin blog ɗin mu na ƙarshe(An Bayyana Extrusion Aluminum, Ribobi da Fursunoni)mun taƙaita mahimman abubuwan extrusion na aluminum, hanyoyin extrusion, zaɓin kayan abu, da fa'ida da rashin amfani na extrusion aluminum.Ga yawancin injiniyoyi, yin gyare-gyaren allura da tambari sune mafi yawan matakai, kuma an san kadan game da fitar da aluminum ko aluminum.Amma muna ganin yanayin da ake ƙara amfani da fitar da aluminum ko aluminum a cikin masana'antu daban-daban, kuma amfani da aluminum extrusion na iya taka rawar da ba a zata ba wajen rage farashi da rage nauyi.

Sai kawai lokacin da muka fahimci cikakkiyar fahimtatsari, kayan aiki, halaye da aikace-aikacen gyaran gyare-gyare na aluminum extrusionda sauran ilimin da ke da alaƙa, za mu iya tsara ƙirar aluminum don tabbatar da inganci mai kyau da ƙananan farashin kayan aikin aluminum, wanda shine mafi mahimmancin mahimmanci ga DFM mai kyau.

Domin kawo muku ƙarin fahimtar ƙirar aluminum extrusion.

Wannan babin zai fayyace tsarin extrusion na aluminum daga bangarori uku:extrusion aluminum taba kayan aiki, tsari halaye, da aikace-aikace yanayin.

1 Aluminum Extrusion ya mutu

Kodayake injiniyoyin ƙirar samfuri ba su ƙirƙira extrusion aluminum ya mutu ba, fahimtar ainihin tsarin mutuƙar extrusion da tsarin yadda yake samar da bayanan bayanan extrusion daban-daban na iya taimakawa wajen rage farashin mutuwa da haɓaka haɓakar haɓakar extrusion ta hanyar ingantaccen ƙira lokacin zayyana extrusions.

1) Menene Extrusion Aluminum ya mutu

Extrusion ya mutu suna da kauri da gaske, fayafai na ƙarfe madauwari mai ɗauke da buɗaɗɗe ɗaya ko fiye don samar da bayanan da ake so.Yawanci ana yin su ne da ƙarfe mai mutuƙar H-13 kuma ana bi da su zafi don jure matsi da zafi na aluminum mai zafi yayin da yake wucewa ta cikin mutuwa.

Aluminum Extrusion ya mutu

Ko da yake aluminium ya bayyana a matsayin ƙarfe mai laushi mai laushi, yana ɗaukar matsi mai yawa don tura daɗaɗɗen aluminum ingot (billet) ta hanyar sirara, extrusion aluminum extrusion mutu don samar da siffar da ake so.

2） Nau'in Extrusion Mutuwa

Dangane da siffar giciye na extrusions na aluminium, mutuwar da ta dace ta kasu kashi uku:m ya mutu, rabin-rami ya mutu kuma ramin ya mutu.Daga cikin su, mutuwa mai raɗaɗi yana da tsari mafi rikitarwa, mai sauƙin sawa da karya, kuma mafi tsada.

M Aluminum Extrusion Die 

Hollow Aluminum Extrusion Die

Semi-rami Aluminum Extrusion Die

3） Extrusion Die Life

Ƙunƙarar zafi da matsi marasa daidaituwa (misali, bangon bakin ciki, kaurin bango mara daidaituwa, da fasalulluka masu fitowa) waɗanda ke haifar da ƙirƙira extrusion na aluminium sune manyan masu kashe extrusion sun mutu rayuwa.

Za'a iya sarrafa zafi da matsi mara daidaituwa ta hanyar ƙirar mutuƙar da ta dace kuma ana iya rage saurin extrusion don tsawaita rayuwar mutu, amma a ƙarshe ya mutu dole ne a maye gurbinsa.

Kafin zayyana extrusion na aluminium, injiniyan ƙirar ƙirar samfurin yakamata ya fahimci waɗanne fasalolin ƙira zasu fi tasiri mahimmancin farashin kayan aiki.Canza zane na ɓangaren giciye na aluminium extrusion, saita dacewa mai dacewa da kuma zaɓar kayan haɗin gwal na aluminum mai dacewa zai iya ajiye farashin machining na extrusion aluminum mutu bisa ga bukatun.

2 Fa'idodi na Tsarin Fitar Aluminum

1) Dorewa mai dorewa Juriyar Aluminum ga lalata, lalata da yanayin yanayi shine ɗayan manyan fa'idodinsa.Aluminum a dabi'a yana tsatsa kuma yana tsayayya da lalata ba tare da ƙarin magani ba.Wannan ya faru ne saboda kasancewar wani siriri, fim mai kariya na halitta na aluminum oxide akan samansa.Ta hanyar anodizing, juriya ga lalata na iya ƙara ƙarfi.

Misali, a cikin mahalli na waje, ana iya yin anodizing a 25 microns, wanda ke haɓaka juriyar lalata da ƙarewar ƙasa.Bugu da ƙari, aluminum baya buƙatar kulawa kuma ana iya amfani dashi ba tare da tsoron lalata ba a mafi yawan lokuta.

2) Mai nauyi da ƙarfiAluminum ya fi 33% haske fiye da karfe, yayin da yake riƙe mafi yawan ƙarfinsa.Matsakaicin ƙarfin ƙarfi na mafi yawan allunan aluminium yana kusan 70-700 MPa, yayin da yawa ya fi kashi biyu bisa uku ƙarami fiye da na ƙarfe.

Injiniyoyin ƙirar samfuri ba lallai ne su damu da ƙarfin sassa na aluminium extruded ba, kuma ana iya amfani da su azaman sassa na tsarin a cikin masana'antar gini da kuma masana'antar kera motoci,yin su mafi kyawun madadin sauran kayan ƙarfe.Ana amfani da alluran aluminium sosai a cikin masana'antar kera don ɗaukar haske da rage kuzari.

Aluminum extrusion a cikin jikin Audi A8 (aluminum extrusion a blue)

3) Kyakkyawan yanayin zafiAluminum yana da kamanceceniya da ƙarfin wutar lantarki zuwa jan ƙarfe, amma ya fi nauyi sosai.Aluminum ne mai kyau thermal madugu, da contoured zane na aluminum extrusion maximizes da surface yankin domin thermal watsin da samuwar thermal tashoshi.Misali na yau da kullun shine na'ura mai sanyaya CPU, inda ake amfani da aluminum don ɗaukar zafi daga CPU.

Aluminum thermal madugu

4) Salon bayyanareZa a iya fentin aluminum da aka fitar da shi, da faranti, da gogewa, da kuma anodized, wanda ke ba injiniyoyin zaɓin bayyanar da yawa fiye da sauran kayan.

Kyawawan sassa na extrusion aluminum

5) Faɗin aikace-aikaceMahimmanci kowane nau'i na sashi na iya zama ta hanyar fitar da aluminum, don haka aikace-aikacen extrusion na aluminum yana da fadi sosai, injiniyoyi na iya tsara sassa daban-daban don biyan bukatun yanayi daban-daban na aikace-aikace.

Faɗin aikace-aikace na extrusion aluminum

6) Sauƙin sarrafa sakandareZa a iya samar da extrusions na aluminum cikin sauƙi, yanke, hakowa, injina, hatimi, lankwasa da walda don dacewa da takamaiman dalilai.

7） gajeriyar lokacin zagayowar da ƙarancin farashi don sarrafa mutu Aluminum extrusion yana da sauƙi mutu, gajeriyar sake zagayowar sarrafawa da ƙananan farashi.

8) Shayar da tasiri da lalacewaA cikin gine-gine, fitar da aluminum na iya tsayayya da nakasar da yanayi da motsin gini ke haifarwa.A cikin kayan aikin sufuri, ana iya ɗaukar tasirin tasiri.Extrusions na aluminum suna kula da ƙarfi da sassauci a ƙarƙashin kaya da kuma dawowa daga tasiri.

Ana amfani da extrusion na aluminum a cikin motoci don ɗaukar makamashi mai tasiri

9）Kare muhalliAluminum abu ne mai dacewa da muhalli kuma ana iya sake yin fa'ida cikin sauƙi.

3 Aikace-aikace na aluminum extrusion tsari

Aluminum shine karfe na gaba;ba wai kawai abokantaka na muhalli ba ne, nauyi mai nauyi, juriya ta halitta da ƙarfi, amma kuma yana gudanar da zafi da wutar lantarki da kyau.Amfani da extrusions na aluminum a cikin Amurka ya girma a cikin shekara ta shida a jere kuma yanzu yana wakiltar kusan kashi ɗaya bisa huɗu (22%) na jimlar kasuwar aluminium ta Arewacin Amirka.

Yayin da masana'antar gine-gine ke ci gaba da mamaye yin amfani da tsattsauran ra'ayi na aluminium, amfani da masana'antu ya haɓaka yayin da ƙarin injiniyoyi da masu zanen kaya ke koyo game da yuwuwar ƙira mara iyaka lokacin amfani da ƙyalli na aluminum.Anan ga masana'antu bakwai inda aluminum ke ɗaukar matakin tsakiya:

1) Masana'antar sufurin jiragen sama da sararin samaniya  Aluminum ya kasance wani muhimmin ɓangare na kasuwar sararin samaniya tun daga farko - samfuran asali na Wright Brothers sun yi amfani da sassan aluminum a cikin injin su don rage nauyi.A yau, aluminum yana da kashi 75-80% na jirgin sama na zamani kuma ana zabar shi don tsari da injuna saboda nauyinsa mai sauƙi amma yanayi mai dorewa.Aluminum kuma yana ɗaya daga cikin manyan abubuwan da ke tattare da yawancin jiragen sama.

2) Masana'antar SufuriA cikin masana'antar sufuri, inda ƙayyadaddun ƙarfi ke da mahimmanci, ƙayyadaddun ƙayyadaddun aluminum suna da kyau don toshe injuna, shari'o'in watsawa, bangarori, rufin katako mai tsayi da chassis, da jikin abin hawa da abubuwan haɗin gwiwa don motoci, jiragen ruwa, manyan motoci, layin dogo da motocin karkashin kasa.

Masana'antar sufuri ita ce ta biyu mafi girma ta masu amfani da extrusions na aluminum, kuma tana girma.Daga Ford zuwa Audi zuwa Mercedes-Benz, injiniyoyi na kera motoci da masu zanen kaya sun kasance suna neman hanyoyin maye gurbin kayan aikin karfe tare da aluminium don inganta ingantaccen mai da aiki.Motocin lantarki kuma suna yin amfani da aluminum sosai.

3) Masana'antar gine-gineBa kamar karfe ba, aluminum za a iya fitar da shi cikin hadaddun kayayyaki da ƙera don saduwa da ƙayyadaddun samfuran gini, yana taimakawa wajen fitar da amfani da shi a yawancin kayan gini na zama da kasuwanci.Daga tagogi, kofofi, atriums da fitilu na sama, zuwa ramps, baranda da zane-zane daban-daban, masu gine-ginen suna juya zuwa aluminum don gina kore, gine-gine masu ɗorewa waɗanda za su iya gwada lokaci.

4) Masana'antar masu amfani Tun lokacin da aka fara gabatar da extrusions na aluminum a cikin injin wanki da na'urar bushewa, ya kawo sauyi a kasuwannin kayan aikin gida, wanda ya sa tsarin na'urorin kwantar da iska da na'urori masu ƙarfi fiye da kowane lokaci.A yau, yawancin abubuwan mu na yau da kullum, ciki har da kayan motsa jiki da kayan motsa jiki da kayan aiki, an yi su ne daga kayan aikin aluminum.

5) Masana'antar lantarki Ana amfani da extrusion na aluminum a yawancin na'urorin lantarki da na lantarki.Idan aka ba su na musamman na lantarki da na'urorin zafi, ana amfani da extrusions na al'ada na al'ada don gidaje na motoci, babban zafi na zubar da zafi da kuma firam na ciki.A wasu lokuta, an tsara cikakkun gidaje na samfur a cikin aluminum, wanda za'a iya samuwa akan kwamfutar tafi-da-gidanka da yawa, Apple iPhones da iPads, da manyan talabijin masu mahimmanci.

6) Masana'antar hasken wuta Saboda yanayin zafi na aluminium, injiniyoyi suna iya tsara cikakken haske mai fitar da diode luminaires wanda zai iya canjawa da watsar da zafi don ingantaccen yanayin zafi.Bugu da ƙari, extrusion ya mutu ba su da tsada kuma aluminum extrusions suna da sauƙin yanke, siffar, lanƙwasa, sarrafawa da anodize ko fenti, yana sa su dace don ingantaccen haske.Dangane da nazarin Aluminum Extrusion Council AEC, "haɓaka yuwuwar haɓakar aluminium don fitilun fitilun diode / gidaje a duk sassan kasuwa ba shi da iyaka……."

7) Masana'antar makamashin hasken rana.Lokacin da ya zo ga makamashin hasken rana, shigarwa mai kyau da kuma hawan hasken rana yana da mahimmanci ga inganci da aiki.A matsayin madadin farashi mai mahimmanci ga karfe, kayan aikin aluminum suna ba da ƙarfin da ake buƙata don tsayayya da abubuwa na halitta (kamar dusar ƙanƙara da iska) ba tare da ƙara nauyi ba, yana sa su dace da ɗakunan rufin rufi da tsarin haɗin gine-gine na photovoltaic (BIPV).

Prolean yana ba da abubuwa da yawa don fitar da aluminum, gami da karafa da robobi.Da fatan za a dubasamfurin jerin kayanmuna amfani.Idan kuna buƙatar kayan da ba a lissafa a nan ba, don Allahtuntube mukamar yadda za mu iya samun damar yin amfani da ku.