Imashini ya Aluminium CNC: Ikintu cyose Ukeneye Kumenya

Amakuru yanyuma: 09/02, igihe cyo gusoma: iminota 7

Imashini ya aluminium CNC

Aluminium ni ibikoresho bikoreshwa cyane kuriImashini ya CNCkubera imiterere itandukanye yumubiri nubukanishi.Byongeye kandi, kubera imbaraga zayo nziza cyane-yuburemere, aluminiyumu hamwe nudukoresho twayo bikwiranye no gukora ibice bitandukanye aho imbaraga nyinshi zisabwa, kandi uburemere nimbogamizi nyamukuru.Nkigisubizo, ikoreshwa mugukora ibice byibicuruzwa mu nganda nyinshi, zirimo ibinyabiziga, icyogajuru, kwirwanaho, amashanyarazi, ibikoresho byo mu rugo, nibindi bikoresho byo murugo.

Ibyiciro bizwi cyane bya aluminiyumu ya aluminiyumu yo gutunganya CNC, ibintu bigomba kwitabwaho, inyungu, ibibi, hamwe nibisabwabyose bizavugwa muriyi ngingo.

 Ibyiciro Rusange bya Aluminiyumu yo gutunganya CNC

Urwego rwa aluminiyumu-rukurikirana

Aluminium 2024

Nibishobora kuvangwa nubushyuhe aho umuringa aribintu byambere bivanga.Nibintu byoroshye, bifatanye hamwe nibintu byiza bya mashini, birashobora rwose kurwanya umunaniro.Nubwo ifite imbaraga zo kurwanya ruswa nke ugereranije nandi manota, nibikoresho byiza byo gutunganya ibice byindege bitewe nuburinganire bwayo buhebuje-uburemere iyo ubuso bwuzuye neza.

Aluminium 6061

Magnesium, silikoni, na aluminiyumu bigizwe na Grade 6061, ituma ubushyuhe bwo kuvura bugera kurwego rwo hejuru.Kuberaimbaraga nyinshi, gukomera, no kunama gukora, iki cyiciro gikwiranye no gutunganya 5-axis CNC.Byongeye kandi, kubera ko ifite imbaraga zo kurwanya ruswa, ni byiza kandi ku bidukikije bibi.Kubera iyo mpamvu, irashobora gukoreshwa mu nganda zinyuranye, uhereye kuri prototyping ya mashini kugeza mu kirere no mu itumanaho.

Aluminium 7075

Mu cyiciro cya 7075, zinc nicyuma cyambere kivanga.Yahinduye imiterere ugereranije nizindi ntera zishobora kuvurwa.Mu gutunganya CNC, iki cyiciro gikoreshwa mugukora ibice bitandukanye aho aurwego rwo hejuru rwo gukomerairakenewe kugirango ikore, kuva ibice byamagare kugeza amababa yindege.Nubwo, ifite imiterere mibi yo gusudira.

Aluminium 3003

Ikozwe na manganese nkicyuma cyambere kivanga.Ikoreshwa mugukora ibicuruzwa byo murugo bitewe nayouburyo bwiza cyane no koroshya imashiniibikorwa nko kunama, kuzunguruka, gukora umuzingo, no gushiraho kashe.Mubyongeyeho, kuberako irwanya ruswa iruta iyindi, ibicuruzwa birashobora kwihanganira ibidukikije byo hanze, nabyo bikaba byiza muburyo bwo gushushanya no kubaka ibikoresho.

Aluminium 5052

5052 aluminiyumu ivanze cyane na magnesium na chromium, bigatuma iba nziza cyane mubikorwa bya CNC.Ifite ibyizagukora n'imbaraga zisumba 3003.Kuberako itanga gusa aigipimo gikwiye, ntabwo ari amahitamo meza kubikorwa byinshi byo gutunganya.Uru rwego ni rwiza kubushuhe bwogukoresha porogaramu, urupapuro rusange rwakazi, hamwe nubwubatsi.

Ibikorwa bya CNC Kumashini ya Aluminium

Guhindura imikorere

1.          Gusya CNC

Gusyanigikorwa gikunze gukoreshwa muri Aluminium CNC itunganya, ishoboye kubyara ibintu byinshi.Mubikorwa byo gusya, igihangano cya Aluminium gikomeza guhagarara.Muri icyo gihe, igikoresho kizunguruka gikora ibice byinshi bikata umurongo wacyo kugirango ukureho ibikoresho kugirango ubone ishusho yifuzwa nkuko bigenzurwa na mudasobwa.Rimwe na rimwe, urupapuro rwakazi nigikoresho cyo gukata cyimuka mugihe ibikoresho byakuwe kumashoka menshi.

2.          CNC-ireba

Hifashishijwe ibikorwa bya CNC bireba, igihangano cya aluminiyumu gifite ubuso bubi gishobora gukorwa mu gice cyambukiranya hifashishijwe guhinduranya amaso cyangwa gusya mu maso.

3.          CNC- gucukura

Muri ubu buryo, ibice byinshi bizunguruka bingana ubunini bwatanzwe byimurirwa kumurongo perpendikulari hejuru yinyuma hanyuma bigacukurwa kugirango habeho umwobo cyangwa izindi shusho kumurambararo wa diametre n'uburebure.

4.          CNC ihinduka

In CNC ihinduka, chuck ifata kandi ikazunguruka inkoni ya aluminium, kandi igikoresho cyo gukata Multipoint gikuraho ibikoresho kugeza igihe ibipimo byifuzwa bitabonetse.

Ibintu bigomba kwitabwaho Kumashini ya Aluminium CNC

Kumashini nziza ya CNC, ugomba kugerageza guhitamo anigikoresho gikwiye, hari ibintu bitandukanye nkibikoresho byibikoresho, Tool geometrie, kugabanya umuvuduko, igipimo cyo kugaburira, no guca amazi.

1.          Igikoresho cya geometrie

Umusaruro nubuziranenge bwa CNC itunganya aluminium bigira ingaruka kubikoresho bya geometrie.Kubwibyo, ugomba gusuzuma impinduka zikurikira zo gutunganya neza.

 a.  Imibare y'imyironge

Igikoresho gifite numero itatu y'imyironge

Mugihe ukora CNC gutunganya kuri aluminium, guhitamo ibikoresho byo gukata hamweimyironge ibiri kugeza kuri itatu niyo nzira nziza.Ibinyuranyo, guhitamo imyironge iri munsi ya ibiri cyangwa irenga itatu bizavamo chip nini nini hamwe na chip ntoya isiga ibimenyetso byimashini hejuru.

b.Inguni ya Helix

Ikindi kintu kigira ingaruka kumikorere ya CNC ni inguni ya helix.Irashobora kurangwa nkimpande zakozwe nigikoresho cyo hagati yumurongo hamwe numurongo ugororotse ugana kumurongo.Inguni ya helix izagaragaza uburyo izakuraho byihuse.Hitamo inguni ya 35 ° cyangwa 40 ° helixkuri CNC ikora aluminium, cyangwa gusimbuka kugera kuri 45 ° niba ugiye kurangiza-hejuru.

 c.  Inguni

Inguni nini yo gutobora irashobora gucukumbura cyane mubikorwa bya aluminium, kandi guterana hagati yigikoresho nigikorwa bishobora guterwa ninguni yoroheje.Icyerekezo cyiza cyo gutandukanya kiva kuri6 kugeza 10⁰.

2.          Ibikoresho byo gukata ibikoresho

Carbide nibikoresho bisanzwe byo gukora ibikoresho byo gukata bikenewe muri aluminium CNC.Ni ukubera rero ko ibikoresho bikozwe muri karbide bifite ubushobozi bwuzuye bwo guhangana n'umuvuduko mwinshi wo gukata ukenewe mu gutunganya aluminium CNC.

Aluminium isaba gukata byoroheje, bityo ingano ya karbide hamwe nigipimo cya binder igomba kuba nto.Kugirango ukore ibyo, Cobalt igomba kuvangwa muburyo bukwiye kugirango itange ingano ntoya ya karbide (2-20%) nziza yo gukata byoroshye.Ibindi byongeweho nka diyama na zirconium nitride birashobora kongera imbaraga zo gukata.

3.          Gukata umuvuduko

Aluminium irashobora kwihanganira umuvuduko mwinshi wo kugabanya kugirango ubashe gushyiraho imashini ya CNCku muvuduko uwo ari wo wose ushoboka.Ariko, impande zubatswe zirashobora gukora mugihe zigenda kumuvuduko muke.

4.          Igipimo cyo kugaburira

Kurangiza n'imbaraga bisabwa bigena igipimo cyo kugaburira.Kurugero, urashobora guhitamo hagati0,05 na 0,15 mm / ivugurura hejuru yubuso na 0.15 kugeza 2.03 mm / rev kugirango byorohekurangiza.

5.          Gukata amazi

Muri aluminium CNC itunganya, amazi akwiye niamavuta ya elegitoronike hamwe namavuta yubumara adafite rwose chlorine cyangwa sulfure ikorakuberako ibyo bishobora kwanduza akazi.

6.          Nyuma yo gutunganya

CNC yatunganije ibice hamwe no kurangiza hejuru

Inzira yo gutunganya inyandiko irasabwa kunoza ubuso burangiye, ubwiza bwubwiza, nibintu byumubiri nubukanishi.Hano haribikorwa byinshi nyuma yo gutunganya ibice bya aluminium ya CNC, nkaIsaro n'umusenyi, Igipfukisho, Anodizing,naifu.

a.      Isaro n'umusenyi:Ibice bikozwe muri aluminiyumu biraswa n'amasaro mato y'ibirahuri ukoresheje imbunda yo mu kirere ifite ingufu nyinshi, bikuraho ibikoresho bisigaye kugira ngo bitange ubuso bunoze bitabangamiye kwihanganira ibipimo.

b.     Anodizing:igice cya Aluminium cyinjijwe muri acide sulfurike electrolyte, hanyuma amashanyarazi agashyirwa kuri cathode na anode.Oxide ion irekurwa muri electrolyte kugirango ikore oxyde ya aluminiyumu idakora neza kubutaka bugaragara.

c.      Igifuniko:gutwikira byoroshye nibindi bintu nka zinc, nikel, cyangwa chromium.

d.     Ifu y'ifu:ubushyuhe bwo hejuru bwa polymer ifu yububiko

Ibyiza

Imashini ya Aluminium CNC ifite inyungu nyinshi kubera imiterere nubukorikori.Kumashini yuzuye ya CNC, ni umutekano cyane kandi byoroshye.Reka dusuzume buri kimwe mubyiza.

Imashini 

Bitewe na kamere yoroshye ya aluminium, nta mahirwe yo guhinduka mugihe cyo gutunganya CNC, kandi irikuramo byoroshye.Kubwibyo, irashobora gukoreshwa byoroshye nibikoresho utabanje kuyishira hanze.

Imashini nziza cyane igabanya igihe cyogukora mugihe gikomeza kugaragara neza.

Ikigereranyo cyimbaraga

Aluminium nicyuma cyoroheje gifite imbaraga zidasanzwe.Niba ubigereranije nicyuma, ni inshuro eshatu zidafite ubucucike, bigatuma butunganywa neza kubisabwa aho uburemere aribibazo nyamukuru hamwe no gukomeza imbaraga nyinshi, nko mubice byindege.

Imashini Yizewe

Aluminium ntabwo itanga umusaruro wuburozi mugihe cyo gutunganya CNC.Bitandukanye nibindi bikoresho nka plastiki, bifite umutekano rwose mugihe cyo gukora.

Kurwanya ruswa

Bitewe cyane cyane na aluminiyumu hamwe n’ibivangwa na ogisijeni, ntishobora gutakaza urwego rwa oxyde ya ruste mugihe ihuye nubushuhe.Bitewe nibi biranga, aluminium ni ibintu bitangaje birwanya ruswa.Kurwanya ruswa byongera kuramba kwa CNC ibice.

Gusubiramo

Ibigize byose nibicuruzwa bikozwe muri aluminium ukoresheje imashini ya CNC birashobora gukoreshwa.Nkigisubizo, ibice bya aluminiyumu birashobora kongera gukoreshwa igihe ubuzima bwibicuruzwa birangiye.

Amashanyarazi

Bitewe nubushobozi bwamashanyarazi, ibice bya aluminiyumu yakozwe na CNC nabyo birakwiriye kubice byamashanyarazi, nubwo ubwikorezi bushobora kugabanuka muguhuza nibindi byuma.

Inyungu nziza

Nubwo aluminiyumu n'ibiyikomokaho bishobora kuba CNC ikozwe neza kugirango irangire neza, birashobora kandi gukoreshwa kugirango ibone amabara atandukanye, yongeramo ubwiza bwiza bwiza cyane mubice nibicuruzwa.

Imikorere ku bushyuhe buke

Bitandukanye nibindi bikoresho, aluminium igumana imiterere yubushyuhe buke cyane, nkubwitonzi, ubworoherane, nimbaraga.

Iyi miterere ituma biba byiza kubice bikora ubushyuhe buke.

Porogaramu

Indege ya turbine yindege ikozwe muri Aluminium CNC

Nkuko byavuzwe haruguru muri iyi ngingo, Aluminium n ibivanze byayo bifite imico myinshi yingirakamaro, bigatuma Ibice biva muri Aluminium CNC itunganya ingenzi mubikorwa byinshi.

Inganda zo mu kirere

Igipimo kinini cya Aluminium-ku-buremere hamwe no gutunganya neza CNC ituma biba byiza kubice bitandukanye byo mu kirere, harimo ikirere cyo mu kirere, ibikoresho bikwiranye n’ibikoresho byo mu kirere, ibihuru, hamwe n’amashanyarazi atandukanye.

Inganda zitwara ibinyabiziga

Aluminium ishoboye kwihanganira uburemere buke bwo gupima.Kubwibyo, ibice bitandukanye byimodoka byateguwe hifashishijwe imashini ya Aluminium CNC.Nka shitingi, ibice byihariye, imbaho ​​zurukuta imbere yikinyabiziga, gutwara axe, agasanduku gare, moteri itangira, nibindi byinshi.

Inganda z'amashanyarazi

Bitewe no gutunganya aluminium CNC, amashanyarazi n’umuguzi wa elegitoronike biragenda biba bito, byihanganirana cyane, kandi biracyoroshye.Ikibaho cyumuzunguruko, ibyuma bishyushya, hamwe na semiconductor ni ingero zibice.

Inganda zubuvuzi

Imashini ya Aluminium CNC yuzuza ibikenerwa mu buvuzi busaba imashini zoroheje kandi zuzuye.Ubushakashatsi bwinshi, kubaga, no gutanga ibiyobyabwenge, harimo gushyirwaho, kubaga imashini za MRI, imashini zifata ibyuma, gukata, hamwe na kasi yo kubaga, bikozwe na aluminium CNC.

Ibindi Porogaramu

Umukino wa Baseball nifirimbi ya siporo ni urugero rwibikoresho bya siporo.Inganda zikora ibiryo na farumasi nazo zikoresha ibice bya aluminiyumu byakozwe na mashini ya CNC.Na none, Cryogenic ikoreshwa ni myinshi.

Umwanzuro

Nkuko mubizi muriyi ngingo, aluminium ifite ibintu bitandukanye ninyungu zo gukoresha ibice byayo byakozwe hakoreshejwe imashini ya CNC.Bitewe nubushobozi buhebuje, kwihanganira ibipimo byoroshye birashoboka kugerwaho.Noneho, niba ushaka gutekereza kuri aluminium CNC itunganya umushinga wawe, serivise yacu yo Gusaba Kumurimo irahari kugirango igufashe.Twebwetanga umunyamwugaSerivise ya CNCkubice byose bya Aluminium.Hano, abashakashatsi bacu bashinzwe kugenzura ubuziranenge bakurikirana buri ntambwe yo gutunganya kugirango bakomeze uburinganire no kwihanganira.Umva ko ufite umudendezotwandikirekubindi bisobanuro

Ibibazo

Nibihe byiciro bizwi cyane bya aluminiyumu?

Aluminium 2024, 6061, 7075, 3003, na 5052 ni amanota azwi cyane mu gutunganya CNC.

Nigute nshobora guhitamo icyiciro cyiza cya alloy?

Biterwa nibicuruzwa byashyizwe mubikorwa hamwe nuburyo bukenewe bwa mehaniki na physique, harimo gukomera, imbaraga, guhindagurika, hamwe no kuyobora.Kuberako buri bwoko bwa alloy grade ifite imiterere yihariye, guhitamo amanota meza birashobora kugorana.Reka rero, reka abanyamwuga bacu bahitemo icyiza kumushinga wawe ukurikije ibyo usabwa.

Nibihe bintu bigomba kwitabwaho mu gutunganya Aluminium CNC?

Kumashini nziza ya CNC, ugomba gutekereza kubintu bitandukanye nkibikoresho byibikoresho (Carbide), Igikoresho cya geometrie (Umubare wimyironge, helix, na angle clearance), kugabanya umuvuduko, kugaburira, no guca amazi.

Imashini ya Aluminium CNC ihenze?

Oya, gukora ibice bya aluminiyumu hamwe na mashini ya CNC ni inzira ihendutse, cyane cyane.Mubyongeyeho, dutanga ibiciro byapiganwa cyane.Twandikirehanyuma ubone aamagambo yatanzwemu masaha 24.

Wowe uri uruganda?

Nibyo, turi abambere bayobora ubushinwa.Turashobora gutanga serivisi zinganda zikora nka CNC-gutunganya, ibyuma, impapuro, inshinge, Aluminium Extrusion, hamwe no kurangiza hejuru.