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Aluminum CNC Machining: Duk abin da kuke Bukatar Ku sani

Aluminum CNC Machining: Duk abin da kuke Bukatar Ku sani

Sabuntawa ta ƙarshe: 09/02, lokacin karantawa: 7 mins

Aluminum CNC machining

Aluminum CNC machining

 

Aluminum abu ne da ake amfani da shi sosai donInjin CNCsaboda nau'ikan abubuwan da ke cikin jiki da na inji.Bugu da ƙari, saboda ƙimar ƙarfin ƙarfinsa mai kyau, aluminum da kayan aiki sun fi dacewa don kera sassa daban-daban inda ake buƙatar ƙarfin ƙarfi, kuma nauyi shine babban cikas.A sakamakon haka, ana amfani da shi don yin abubuwan da aka haɗa don samfurori a masana'antu da yawa, ciki har da motoci, sararin samaniya, tsaro, Electrical, furniture, da sauran kayan gida.

Mafi mashahuri maki na aluminum gami don injin CNC, abubuwan da za a yi la'akari, fa'idodi, fa'idodi, da aikace-aikaceduk za a rufe a cikin wannan labarin.

 

 Matakan gama gari na Aluminum gami don injinan CNC

Aluminum sa-alloys jerin

Aluminum sa-alloys jerin

Aluminum 2024

Garin ne da za'a iya magance zafi inda jan ƙarfe shine farkon abin haɗawa.Abu ne mai laushi, mai ruɗi tare da kyawawan kaddarorin machinability, cikakken ikon jure gajiya.Duk da cewa yana da ƙananan juriya na lalata fiye da sauran maki, shine mafi kyawun abu don sarrafa kayan aikin jirgin sama saboda kyakkyawan ƙarfinsa-da-nauyi lokacin da aka gama saman da kyau.

Aluminum 6061

Magnesium, silicon, da aluminum sun haɗa da Grade 6061, suna ba da damar maganin zafi zuwa matakan ƙarfi mafi girma.Saboda tababban ƙarfi, tauri, da lankwasawa workability, wannan sa ya dace da 5-axis CNC machining.Bugu da ƙari kuma, tun da yana da babban juriya na lalata, yana da kyau ga yanayin yanayi mai tsanani.A sakamakon haka, ana iya amfani da shi a masana'antu daban-daban, tun daga na'ura mai kwakwalwa zuwa sararin samaniya da sadarwa.

Aluminum 7075

A mataki na 7075, zinc shine ƙarfe na farko na alloying.Yana da matsakaicin tsari idan aka kwatanta da sauran matakan da za a iya magance zafi.A CNC machining, wannan sa da ake amfani da su haifar da daban-daban sassa inda ababban matakin tauriana buƙata don aiki, daga sassan keke zuwa fuka-fukan jirgin sama.Ko da yake, yana da mara kyau weldability hali.

Aluminum 3003

An yi shi da manganese a matsayin ƙarfe na farko na alloying.Ana amfani da ita wajen samar da kayan gida saboda takyakkyawan tsari da sauƙi na machiningayyuka kamar lankwasawa, kadi, yin nadi, da tambari.Bugu da ƙari, saboda mafi girman juriya na lalata, samfurori na iya tsayayya da yanayin waje, wanda kuma ya dace da kayan ado na waje da kayan gine-gine.

Aluminum 5052

5052 aluminum da farko alloyed tare da magnesium da chromium, sa shi ya fi dacewa da CNC kafa ayyukan.Yana da kyauiya aiki da ƙarfi mafi girma fiye da 3003.Domin kawai yana bayar da adaidai machinability rate, ba zaɓi mai kyau ba ne don manyan ayyukan injina.Wannan daraja yana da kyau ga aikace-aikacen masu musayar zafi, aikin ƙarfe na gabaɗaya, da gine-gine.

 

CNC Machining Ayyuka don Aluminum

 

Juyawa aiki

Juyawa aiki

1.          Farashin CNC

Millingshine aikin da aka fi sani da Aluminum CNC machining, wanda ke iya samar da nau'i-nau'i masu yawa.A cikin aikin niƙa, kayan aikin Aluminum ya kasance a tsaye.A lokaci guda kuma, kayan aikin juyawa yana yin yankan multipoint tare da axis don cire kayan don samun sifofin da ake so kamar yadda ake sarrafa kwamfuta.A wasu lokuta, kayan aiki da kayan aikin yanke suna motsawa yayin da aka cire kayan tare da gatura da yawa.

2.          Farashin CNC

Tare da taimakon CNC-fuskanci aiki, wani aluminum workpiece tare da m surface za a iya sanya a cikin lebur giciye-sashe da taimakon fuska juya ko fuska milling.

3.          CNC - hakowa

A cikin wannan tsari, ana matsar da maɓalli mai jujjuya nau'in nau'in nau'in girman da aka ba shi a cikin layi daidai gwargwado zuwa saman waje kuma a hako shi don ƙirƙirar rami ko wasu siffofi a saita diamita da tsayi.

4.          Farashin CNC

In Farashin CNC, chuck yana riƙe da kuma juya sandar aluminum, kuma kayan aikin yankan multipoint yana cire kayan har sai girman da ake so da siffar ba a samu ba.

 

 

Abubuwan da za a yi la'akari da su don Aluminum CNC Machining

Domin ingancin CNC machining, ya kamata ka yi ƙoƙarin zaɓar wanidace yankan kayan aiki, akwai abubuwa daban-daban irin su kayan aiki, kayan aikin lissafi, saurin yankewa, ƙimar ciyarwa, da yanke ruwa.

 

 

 

1.          Geometry na kayan aiki

Yawan aiki da ingancin mashin ɗin CNC don aluminium yana tasiri ta hanyar lissafin kayan aiki.Don haka, dole ne ku yi la'akari da waɗannan masu canji don ingantacciyar mashin ɗin.

 

 a.  Lambobin sarewa

Kayan aiki mai lambar sarewa uku

Kayan aiki mai lambar sarewa uku

 

Lokacin yin CNC machining akan aluminum, zabar kayan aikin yanke tare dasarewa biyu zuwa uku shine mafi kyawun zaɓi.Sabanin haka, zabar lambobin sarewa kasa da biyu ko fiye da uku zai haifar da samuwar guntu mai girma da ƙananan kwakwalwan kwamfuta da ke barin alamomin injina a saman.

 

 

b.kusurwar Helix

Kayan aiki mai lambar sarewa uku1

Wani abu da ke tasiri tasirin aikin CNC shine kusurwar helix.Ana iya siffanta shi azaman kusurwar da aka kafa ta hanyar kayan aiki na tsakiya da kuma madaidaiciyar layi mai layi zuwa ga yanke.The helix kwana zai ƙayyade yadda sauri zai cire kwakwalwan kwamfuta.Zaɓi kusurwar helix 35° ko 40°don CNC machining aluminum, ko tsalle har zuwa 45 ° idan kun tafi don kammalawa bayan saman saman.

 

 c.  Tsare Tsara

Babban kusurwar sharewa na iya tona da yawa a cikin kayan aikin aluminium, kuma juzu'i tsakanin kayan aiki da kayan aikin na iya haifar da ɗan kusurwar sharewa.The manufa share kwana jeri daga6 zu100.

 

2.          Material don yankan kayan aikin

Carbide shine mafi kyawun abu don ƙirƙirar kayan aikin yankan da ake buƙata don injin CNC na aluminum.Don haka shi ne saboda kayan aikin da aka yi da carbide suna da cikakkiyar damar jure babban saurin yankan da ake buƙata don injin CNC na aluminum.

Aluminum yana buƙatar yankan taushi, don haka girman hatsin carbide da rabon ɗaure ya zama ƙarami.Don yin irin wannan, dole ne a haxa Cobalt a cikin adadin da ya dace don samar da ƙananan ƙwayar ƙwayar carbide (2-20%) manufa don yankan laushi.Ƙarin sutura kamar lu'u-lu'u da zirconium nitride na iya ƙara tasiri na yanke.

 

3.          Yanke gudun

Aluminum iya jure high yankan gudu don haka za ka iya saita your CNC injizuwa kowane saurin aiki.Duk da haka, gefuna da aka ginawa zasu iya samuwa lokacin motsi a ƙananan gudu.

 

4.          Yawan ciyarwa

Ƙarfin da ake buƙata da ƙarfin yana ƙayyade ƙimar ciyarwa.Misali, zaku iya zaɓar tsakanin0.05 da 0.15 mm / rev don m surface da 0.15 zuwa 2.03 mm / rev don santsigamawa.

 

5.          Yanke ruwa

A cikin mashin ɗin CNC na aluminum, ruwan yankan da ya dace shineEmulsion mai narkewa-mai da mai na ma'adinai ba su da kwata-kwata daga chlorine ko sulfur mai aikisaboda waɗannan na iya lalata kayan aikin.

 

6.          Bayan-machining tsari

cnc machining part with surface treatment

CNC machined sassa tare da surface karewa

Ana buƙatar matakai na injina don haɓaka ƙayyadaddun ƙasa, kyawun kyan gani, da kaddarorin jiki da na inji.Akwai da yawa bayan-machining matakai na CNC machined aluminum sassa, kamarBead da sandblasting, Tufafi, Anodizing,kumafoda shafi.

a.      Bead da yashi:Ana harba sassan injinan aluminium tare da ƙananan beads ɗin gilashi ta amfani da bindigar iska mai matsa lamba sosai, tana kawar da sauran kayan don samar da ƙasa mai santsi ba tare da ɓata girman juriya ba.

b.     Anodizing:na farko Aluminum part ne tsoma a cikin sulfuric acid electrolyte, da kuma wutar lantarki da ake amfani a fadin cathode da anode.Ana saki ions oxide daga electrolyte don ƙirƙirar aluminum oxide mara amsawa ga farfajiyar da aka fallasa.

c.      Rufe:sauƙi mai sauƙi tare da wani abu kamar zinc, nickel, ko chromium.

d.     Rufe foda:high-zazzabi polymer foda shafi na bangaren

 

Amfani

Aluminum CNC machining yana da fa'idodi da yawa saboda halayen injina da na zahiri.Don ingantacciyar mashin ɗin CNC, yana da aminci sosai kuma madaidaiciya.Bari mu duba kowane fa'idar.

 

Injin iya aiki 

Saboda laushin yanayin aluminum, kusan babu damar nakasu yayin aikin CNC, kuma yana guntuwa cikin sauƙi.Don haka, ana iya sarrafa shi cikin sauƙi tare da kayan aiki ba tare da saka su ba.

Kyakkyawan machinability yana rage lokacin sake zagayowar mashin ɗin yayin da yake riƙe fitaccen kwanciyar hankali.

Ƙarfafa-da-nauyi rabo

Aluminum karfe ne mai haske tare da kyakkyawan ƙarfi.Idan kun kwatanta shi da karfe, yana da sau uku ƙasa mai yawa, yana sa ya zama cikakke ga aikace-aikacen inda nauyin shine babban kalubale tare da kiyaye babban ƙarfin, kamar a cikin kayan aikin jirgin sama.

Safe Machine Aiki

Aluminum baya samar da abubuwa masu guba yayin aikin CNC.Ba kamar sauran kayan kamar filastik ba, ba shi da aminci gaba ɗaya yayin ayyukan injina.

Juriya na lalata

Saboda kyakyawan alaƙar aluminium da abubuwan haɗinsa don iskar oxygen, ba zai iya rasa layin oxide na tsatsa ba yayin da aka fallasa shi ga danshi.Saboda waɗannan halayen, aluminum abu ne mai ban sha'awa mai jurewa lalata.Juriya na lalata yana ƙara daɗaɗɗen sassan injinan CNC.

Maimaituwa

Duk abubuwan da aka gyara da samfuran aluminum ta amfani da injinan CNC ana iya sake yin su.Sakamakon haka, ana iya sake amfani da kayan aikin aluminum da zarar yanayin rayuwar samfurin ya ƙare.

Wutar lantarki

Saboda ƙarfin wutar lantarkin su, sassan aluminium ɗin da aka yi amfani da su na CNC suma sun dace da kayan aikin lantarki, kodayake ana iya rage ƙarfin aiki ta hanyar haɗawa da wasu karafa.

Amfanin ado

Ko da yake aluminum da gami za a iya CNC-machined zuwa kyau kwarai surface gama, su kuma za a iya anodized don samun iri-iri launuka, wanda ya kara da wani sosai m ado kyau ga sassa da samfur.

Aiki a ƙananan zafin jiki

Ba kamar sauran kayan ba, aluminum yana riƙe da kaddarorinsa a ƙananan yanayin zafi, kamar laushi, elasticity, da ƙarfi.

Wannan ingancin ya sa ya dace don sassan aiki masu ƙarancin zafin jiki.

 

Aikace-aikace

 

Murfin injin injin jirgin sama wanda aka yi daga injin Aluminum CNC

Murfin injin injin jirgin sama wanda aka yi daga injin Aluminum CNC

Kamar yadda aka ambata a baya a cikin labarin, Aluminum da kayan aikin sa suna da halaye masu fa'ida da yawa, suna yin Sassan daga Aluminum CNC machining mai mahimmanci a cikin masana'antu da yawa.

Masana'antar Aerospace

Aluminum's high ƙarfi-to-nauyi rabo da daidaici CNC machining sanya shi manufa domin daban-daban aerospace sassa, ciki har da airfoils, dacewa & saukowa sassa, bushings, da daban-daban lantarki haši.

Masana'antar Motoci

Aluminum yana da ikon jure nauyin nauyi mafi girma.Don haka, ana shirya sassa daban-daban na motoci ta hanyar injin Aluminum CNC.Irin su shafts, abubuwan da aka keɓance na musamman, bangon bango a cikin abin hawa, tukin tuƙi, akwatunan gear, injunan farawa, da sauran su.

Masana'antar Lantarki

Godiya ga injinan CNC na aluminium, lantarki da na'urorin lantarki na mabukaci suna samun ƙarami, suna da juriya, kuma har yanzu suna da nauyi.Allolin kewayawa, kwanon zafi, da semiconductor su ne misalan sassa.

Masana'antar Likita

Aluminum CNC machining ya cika buƙatar kayan aikin likitanci da ke buƙatar nauyi mai nauyi da mashin daidaici.Yawancin bincike, tiyata, da abubuwan isar da magunguna, gami da kayan aikin tiyata, injinan MRI, hannayen ruwa, masu yanka, da almakashi na tiyata, ana yin su tare da injin CNC na aluminum.

Sauran aikace-aikace

Jemage na ƙwallon ƙwallon ƙafa da busar wasa misalai ne na kayan wasanni.Har ila yau, masana'antun abinci da magunguna suna amfani da kayan aikin aluminium wanda injinan CNC ya ƙirƙira.Hakanan, aikace-aikacen Cryogenic suna da yawa.

 

Kammalawa

 

Kamar yadda ka sani daga wannan labarin, aluminum yana da daban-daban kaddarorin da kuma amfani ga yin amfani da sassa halitta ta hanyar CNC machining.Saboda ingantacciyar mashin ɗin, juriyar juriya mai ƙarfi yana da sauƙi a iya cimmawa.Don haka, idan kuna son yin la'akari da mashin ɗin CNC na aluminium don aikin ku, sabis ɗin injin Buƙatar mu yana nan don taimaka muku..Mubayar da gwaniCNC machining sabisga dukkan sassan Aluminum.Anan, injiniyoyinmu masu sarrafa ingancinmu suna lura da kowane matakin injin don kiyaye daidaito da haƙuri.Jin kyauta dontuntube mudon ƙarin bayani

 

 

FAQ's

Menene shahararrun maki na aluminium alloys?

Aluminum 2024, 6061, 7075, 3003, da 5052 sune shahararrun maki don injinan CNC.

Ta yaya zan iya zaɓar mafi kyawun darajar gami?

Ya dogara da aikace-aikacen samfuran da halayen injiniyoyi da na zahiri waɗanda suka haɗa da tauri, ƙarfi, ductility, da haɓakawa.Domin kowane nau'i na nau'in alloy yana da kaddarorin musamman, zabar mafi kyawun sa na iya zama ƙalubale.Don haka, bari ƙwararrun mu su yanke shawarar abin da ya fi dacewa don aikin ku bisa ga bukatun ku.

Menene abubuwan da za a yi la'akari da su a cikin injinan Aluminum CNC?

Don ingantacciyar mashin ɗin CNC, yakamata kuyi la'akari da abubuwa daban-daban kamar kayan aikin kayan aiki (Carbide), lissafin kayan aiki (lambobin sarewa, helix, da kusurwar sharewa), saurin yanke, ƙimar ciyarwa, da yanke ruwa.

Shin injin Aluminum CNC yana da tsada?

A'a, ƙirƙirar sassan aluminum tare da na'ura na CNC shine tsari mai mahimmanci, musamman a cikin adadi mai yawa.Bugu da kari, muna bayar da farashi mai gasa sosai.Tuntube mukuma samun azancecikin sa'o'i 24.

Shin kai masana'anta ne?

Ee, mu ne manyan masana'antun kasar Sin.Za mu iya samar da on-bukatar masana'antu ayyuka kamar CNC-machining, sheet karfe, allura gyare-gyaren, Aluminum extrusion, da kuma surface karewa.

 

Lokacin aikawa: Jul-01-2022

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