Ichaziwe Inqubo Yokupholisha, funda ukwenza Izingxenye Zakho Zikhanye

Ichaziwe Inqubo Yokupholisha, funda ukwenza Izingxenye Zakho Zikhanye

Isikhathi sokufunda: 4mins

Ukupholisha isibuko

Uhlolojikelele lokupholisha

Ukupholisha kuyindlela yokucubungula esebenzisa umshini, ikhemikhali noma isenzo se-electrochemical ukuze kuncishiswe ubulukhuni obungaphezulu bocezu lokusebenza ukuze kutholwe indawo ekhanyayo, eyisicaba.Ngokuvamile, kuyinqubo yokuphothula phezu kwendawo yokusebenza esebenzisa amathuluzi okupholisha kanye nezinhlayiya ezilumayo noma enye imidiya yokupholisha, ngokuvamile elandelwa ukuhlanzwa okuphelele kakhulu kwendawo ngaphambi kwenqubo.Ingaphezulu lengxenye epholishiwe libushelelezi futhi liyabonisa kancane.Umphumela wokugcina wokucwebezelisa ukucwebezela okuthuthukisiwe nokucwebezela kwendawo.Indawo ecwebezelayo efana nesibuko nayo ingatholakala ngokupholisha okuhle.

Kusebenza Kanjani Ukupholisha?

Ukupholisha kuyisenzo sokususa ungqimba oluncane oluncane ukusuka phezulu lupholishwa kusetshenziswa umkhiqizo ogqamayo okhanyayo.Ukupholisha kususa ungqimba oluncane kakhulu, okwenza ingaphezulu lengxenye licwebezele futhi liyisicaba.Uma ukukhubazeka okungaphezulu kujulile kunalokho okungasuswa ngokupholishwa, ukukhubazeka okungaphezulu kusazobonakala, nakuba ukususwa kwengxenye yesici kuyokwenza kungabonakali.Isibonelo, uma isici esingaphezulu singu-5 microns obukhulu futhi ama-microns angu-3 kuphela angasuswa ngokupholishwa, kusazosele ama-microns angu-2.Nakuba iphutha lingama-microns angu-3 ukujula kancane futhi lingase lingabonakali, lingase libonakale.

Izinzuzo zokupholisha

• Ikhono lokuvala amagesi anengcindezi ephezulu kanye noketshezi
• Ukusetshenziswa kwezimonyo
• Ikhono lokusebenzisa izinsimbi zokulinganisa ukukhanya kwe-optical
• Yehlisa inani lomonakalo ongaphezulu nendawo engaphansi
• Ihlinzeka ngokufana okungcono kwezindawo ezidinga izinqubo ze-epitaxial noma izinto ezifakiwe
• Ikhiqiza imiphetho ebukhali kumathuluzi okusika

Izinhlobo zokupholisha

Ukupholisha ngomshini

Le ndlela yokupholisha isuselwe ekwenziweni kwepulasitiki noma ukusikwa kwendawo ebonakalayo ukuze kutholwe indawo ebushelelezi ngokususa indawo epholishiwe yeconvex.Ukupholisha ngomshini ngokuvamile kusebenzisa izinduku ezilumayo, amasondo azwakalayo, nephepha lesandpaper, futhi kwenziwa ngesandla.Umzimba ojikelezayo nezinye izingxenye ezikhethekile zingasebenzisa amathuluzi asizayo njengama-turntable, futhi ukupholisha okunembe kakhulu kungasetshenziselwa izidingo zekhwalithi ephezulu.

Ukupholishwa okunembe kakhulu ukusebenzisa ama-abrasives akhethekile ukuzungezisa indawo ecutshunguliwe yesiqeshana sokusebenza ngesivinini esikhulu ngokusicindezela esixazululweni sokupholisha esiqukethe ama-abrasive.Ubukhulu obungaphezulu obungu-0.008μm bungafinyelelwa ngokusebenzisa le nqubo, ehamba phambili phakathi kwezindlela ezihlukahlukene zokupholisha.Le ndlela ivame ukusetshenziselwa isikhunta se-optical lens.

Izinzuzo

Ukukhanya okuphezulu

Ukuhlanzeka okungcono kwendawo

Ukukhanga kobuhle obuphakeme

Ukunamathela komkhiqizo okwehlisiwe

Ukuqedwa okungcono kwengaphezulu

Ukubi

Izindleko eziphezulu zabasebenzi

Ayikwazi ukusingatha izakhiwo zezingxenye eziyinkimbinkimbi

Ukukhanya kungase kuhambisane futhi kungase kungapheli isikhathi eside

Kungase kube lula ukugqwala

Ukupholisha ngamakhemikhali

Chemical mechanical polishing

Lolu hlobo lokupholisha lusebenzisa isimiso sokuthi izingxenye eziphumayo zendawo yezinto ezibonakalayo zincibilika ngokukhethekile endaweni yamakhemikhali, ngaleyo ndlela zenze indawo yokusebenza ibe bushelelezi ngemva kokuqedwa kokusabela kwamakhemikhali.Umnyombo wokupholishwa kwamakhemikhali wukulungiswa kwesixazululo sokupholisha, esingafinyelela ubulukhuni obungaphezulu obungama-10 μm ambalwa, kodwa umphumela oqondile wokupholishwa kwamakhemikhali uwukushelela nokupholishwa kwezingxenye ezincane ezimahhadla.Kuphinde kuholele ekuhlakazweni okuhambisanayo kongqimba olungaphezulu lwengxenye.

Izinzuzo zokupholisha ngamakhemikhali

Amathuba okupholisha izimo eziyinkimbinkimbi njengoba kungekho ukubandakanyeka okuqondile okudingekile

Ukusebenza kahle okuphezulu

Amathuba wokupholisha izingxenye eziningana ngesikhathi esisodwa

Ukwehliswa kokutshalwa kwezimali kumishini

Ukumelana nokugqwala okuhle, okuvumela ukwakheka kongqimba lwe-passivation ebusweni bengxenye

Ukungalungi kokupholisha kwamakhemikhali

Ukukhanya okungalingani

Kunzima ukwenza ukwelashwa kokushisa

Igesi ichitheka kalula

Ayihambisani nemvelo, ingase ikhiphe amagesi ayingozi

Ukulungiswa okunzima nokuvuselelwa kwesisombululo sokupholisha

Electrolytic polishing

Insimbi engagqwali electrolytic polishing

Umgomo oyisisekelo wokupholisha nge-electrolytic ufana nokupholisha kwamakhemikhali, bobabili basebenzisa isisombululo sokuncibilikisa ukuhlakaza ama-protrusions amancane phezulu futhi bathole indawo ebushelelezi.Kodwa-ke, uma kuqhathaniswa nokupholisha kwamakhemikhali, umphumela wokusabela kwe-cathodic ungaqedwa futhi umphumela wokupholisha ungcono.I-Electropolishing isusa izinto ezibonakalayo ezintweni zokusebenza zensimbi, kunciphisa ukuhwaqazeka kwendawo futhi kuthuthukisa ukuqedwa kwendawo ngokushelela iziqongo nezigodi ezincane.Inqubo yokupholisha nge-electrochemical ingahlukaniswa ngezinyathelo ezimbili, okokuqala, ukupholishwa okukhulu, lapho imikhiqizo yokuncibilika isakazeka ku-electrolyte, okwenza ukuhwashala kwempahla yehle, kunalokho>1μm, bese kuba i-anodic polarization, okwenza ukukhanya kwendawo kukhule.Ra<1μm.

Izinzuzo

Ukucwebezela okuhlala isikhathi eside

Umbala ongaguquki ngaphakathi nangaphandle

Uhlu olubanzi lwezinto zingelashwa

Izindleko eziphansi kanye nesikhathi esifushane somjikelezo

Ikhuthaza ukungcola okuncane

Ukumelana nokugqwala okuphezulu

Ukubi

Utshalomali olungaguquki oluphezulu

Inqubo eyinkimbinkimbi yokupholisha ngaphambili

Amathuluzi nama-electrode asizayo adingekayo ezingxenyeni eziyinkimbinkimbi

Ukungasebenzi kahle kwe-electrolyte

Ukupholisha ngokuvamile kuyinqubo yokugcina ekukhiqizeni futhi kungomunye wokhiye wokuqinisekisa ukuthi ama-prototypes noma ukukhiqizwa ngobuningi kuyahlangabezana namazinga.Kubaluleke kakhulu kumakhasimende ethu ukuthi ingaphezulu lengxenye ligqamile futhi liyisicaba ngokupholisha okunembayo kanye nekhwalithi ephezulu.Ungahlola yethuamasevisi okwelapha angaphezuluukuze uthole ulwazi olwengeziwe.

Izinsizakalo zokuqedela indawo ye-Prolean Tech zinikeza ukuqedwa okujwayelekile nokudumile kwezingxenye.Imishini yethu ye-CNC kanye nobunye ubuchwepheshe bokuqeda ubuso buyakwazi ukufeza ukubekezelelana okuqinile kanye nekhwalithi ephezulu, izindawo ezifanayo zazo zonke izinhlobo zezingxenye.Kalula njelayisha ifayela lakho le-CADukuthola ikhwotheshini esheshayo, yamahhala kanye nokubonisana ngamasevisi ahlobene.