Inkqubo yokuGcwelisa icacisiwe, funda ukwenza amalungu akho akhanye

Inkqubo yokuGcwelisa icacisiwe, funda ukwenza amalungu akho akhanye

Ixesha lokufunda: 4mins

Ukugulisa isipili

Isishwankathelo sokuNgcwelisa

Ukupholisha yindlela yokucubungula esebenzisa oomatshini, iikhemikhali okanye isenzo se-electrochemical ukunciphisa uburhabaxa bomphezulu besixhobo somsebenzi ukuze kufumaneke umphezulu oqaqambileyo, osicaba.Ngokuqhelekileyo, yinkqubo yokugqiba phezu kwendawo yokusebenza usebenzisa izixhobo zokupholisa kunye neengqungquthela ezinqabileyo okanye ezinye imidiya yokupholisa, ngokuqhelekileyo ilandelwa ukucocwa ngokucokisekileyo komhlaba ngaphambi kwenkqubo.Umphezulu wenxalenye epholisiweyo igudileyo kwaye ibonakalisa kancinci.Isiphumo sokugqibela sokupholisa sisicwebezelisi esiphuculweyo kunye nokukhanya komphezulu.Umphezulu omenyezelayo onjengesipili unokufumaneka ngokucolwa kakuhle.

Kusebenza Njani Ukugulisa?

Ukupholisha sisenzo sokususa umaleko obhityileyo ukusuka kumphezulu ogudiswayo kusetyenziswa imveliso egqabhukileyo elumezayo.Ukupholisha kususa umaleko omncinci kakhulu, okwenza umphezulu wenxalenye ubengezele kwaye usicaba.Ukuba i-face defect inzulu kunokuba yintoni enokususwa ngokupolisha, i-face defect iya kubonakala, nangona ukukhutshwa kwenxalenye yesiphako kuya kwenza ukuba kungabonakali.Umzekelo, ukuba i-face defect yi-5 microns ubukhulu kunye ne-3 microns kuphela enokususwa ngokupolisha, kuya kubakho ii-microns ezi-2 ezisele.Nangona i-defect i-3 microns ngaphantsi kobunzulu kwaye ingabonakali kancinci, isenokubonakala.

Iinzuzo zokupholisha

• Ukukwazi ukutywina iigesi zoxinzelelo oluphezulu kunye nolwelo
• Ukusetyenziswa kwezithambiso
• Ukukwazi ukusebenzisa izixhobo zokulinganisa flatness optical
• Ukunciphisa ubungakanani bomonakalo ongaphezulu kunye nomhlaba
• Ibonelela ngokufana okungcono kwemigangatho efuna iinkqubo ze-epitaxial okanye izinto ezidipozithiweyo
• Ivelisa imiphetho ebukhali kwizixhobo zokusika

Iintlobo zokupholisha

Ukugulisa oomatshini

Le ndlela yokupolisha isekelwe kwi-deformation yeplastiki okanye ukusika umphezulu wezinto eziphathekayo ukuze ufumane umphezulu ogudileyo ngokususa umphezulu weconvex opholisiweyo.Ukupholisha koomatshini ngokuqhelekileyo kusebenzisa iintonga ezirhawukayo, amavili azivelayo, kunye nephepha lesanti, kwaye ubukhulu becala kwenziwa ngesandla.Umzimba ojikelezayo kunye namanye amalungu akhethekileyo angasebenzisa izixhobo ezincedisayo ezifana nee-turntables, kunye ne-ultra-precision polishing ingasetyenziselwa iimfuno zomgangatho ophezulu.

I-Ultra-precision polishing kukusebenzisa i-abrasives ekhethekileyo ukujikeleza indawo esetyenzisiweyo ye-workpiece ngesantya esiphezulu ngokuyicinezela kwisisombululo sokupholisa esinezikhukhula.Uburhabaxa bomphezulu be-0.008μm bunokufezekiswa ngokusebenzisa le ndlela, eyona ilungileyo phakathi kweendlela ezahlukeneyo zokupolisha.Le ndlela isoloko isetyenziselwa i-optical lens molds.

Iingenelo

Ukukhanya okuphezulu

Ukucoceka okungcono komphezulu

Isibheno sobuhle obuphezulu

Ukunciphisa imveliso yokubambelela

Ukugqitywa okungcono komphezulu

Iingxaki

Iindleko eziphezulu zabasebenzi

Ayinakukwazi ukusingatha izakhiwo zenxalenye entsonkothileyo

Ukukhanya kunokuhambelana kwaye kunokuhlala ixesha elide

Isenokuba lula kumhlwa

Ukuguliswa kweekhemikhali

Iikhemikhali zokugulisa ngoomatshini

Olu hlobo lokupholisha lusebenzisa umgaqo wokuba iindawo eziphumayo zomphezulu wezinto eziphathekayo zikhethwa ngokukhethiweyo kwimichiza yekhemikhali, ngaloo ndlela zenza umphezulu we-workpiece ugudiswe emva kokugqitywa kweekhemikhali.Undoqo wokupholisa imichiza kukulungiswa kwesisombululo sokupholisa, esinokufikelela uburhabaxa bomphezulu bee-10 μm ezininzi, kodwa umphumo othe ngqo we-chemical polishing yi-smooling and polishing of micro-rough parts.Kwakhona kukhokelela ekunyibilikeni okuhambelanayo komgangatho ophezulu wenxalenye.

Izinto eziluncedo zokupholisa imichiza

Ukubanakho ukupolisha iimilo ezintsonkothileyo njengoko kungekho nxaxheba ngqo efunekayo

Ukusebenza okuphezulu

Ukukwazi ukupolisha iindawo ezininzi ngexesha elinye

Ukunciphisa utyalo-mali kwizixhobo

Ukumelana ne-corrosion elungileyo, okuvumela ukubunjwa kwe-passivation layer phezu kwendawo

Ukungalungi kweekhemikhali zokupholisa

Ukukhanya okungalinganiyo

Kunzima ukwenza unyango lobushushu

Irhasi ichitheka lula

Ayinabungozi kokusingqongileyo, inokukhupha iigesi eziyingozi

Uhlengahlengiso olunzima kunye nokuhlaziywa kwesisombululo sokupolisha

Electrolytic polishing

Intsimbi engatyiwayo yokupholishwa kwe-electrolytic

Umgaqo osisiseko we-electrolytic polishing ufana nokupholisa imichiza, zombini zisebenzisa isisombululo sokunyibilikisa i-protrusions encinci phezu komhlaba kwaye ufumane indawo epholileyo.Nangona kunjalo, xa kuthelekiswa nokupolisha kweekhemikhali, umphumo we-cathodic reaction unokupheliswa kwaye umphumo wokupholisa ungcono.I-Electropolishing isusa izinto kwizinto zokusebenza zentsimbi, inciphisa uburhabaxa bomphezulu kwaye iphucula ukugqitywa komphezulu ngokugudisa iincopho ezincinci kunye neentlambo.Inkqubo ye-electrochemical polishing inokohlulwa ibe ngamanyathelo amabini, okokuqala, ukupolisha okukhulu, apho iimveliso zokuchithwa zisasazeke kwi-electrolyte, zenza ukuba uburhabaxa bomphezulu bunciphe, kunokuba> 1μm, kwaye emva koko i-anodic polarization, eyenza ukukhanya komphezulu kunyuke.Ra<1μm.

Iingenelo

Ukukhanya okuhlala ixesha elide

Umbala ohambelanayo ngaphakathi nangaphandle

Uluhlu olubanzi lwezinto ezinokunyangwa

Iindleko eziphantsi kunye nexesha elifutshane lokujikeleza

Ikhuthaza ukungcoliseka okuncinci

Ukumelana nomhlwa okuphezulu

Iingxaki

Utyalo-mali oluzinzileyo oluphezulu

Inkqubo entsonkothileyo yokupholisha kwangaphambili

Izixhobo kunye nee-electrode ezincedisayo ezifunekayo kwiindawo ezinzima

Ukungasebenzi kakuhle kwe-electrolyte

Ukucoca ngokuqhelekileyo kuyinkqubo yokugqibela kwimveliso kwaye yenye yezitshixo zokuqinisekisa ukuba iiprototypes okanye imveliso yobuninzi ihlangabezana nemigangatho.Kubaluleke kakhulu kubathengi bethu ukuba umphezulu wenxalenye uqaqambile kwaye usicaba ngokucokiseka okuchanekileyo kunye nomgangatho ophezulu.Ungajonga yethuiinkonzo zonyango olungaphezulungolwazi oluthe kratya.

Iinkonzo zokugqiba umphezulu weProlean Tech zibonelela ngokugqibezela okusemgangathweni kunye nokuthandwayo kwamalungu.Oomatshini bethu be-CNC kunye nobunye ubuchwephesha bokugqiba umphezulu banakho ukufezekisa ukunyamezela okuqinileyo kunye nomgangatho ophezulu, iindawo ezifanayo kuzo zonke iintlobo zamalungu.Ngokululalayisha ifayile yakho yeCADukukhawuleza, ukucaphula simahla kunye nokubonisana kwiinkonzo ezinxulumeneyo.