Ukubrasha kuGqiba: Amanyathelo, usetyenziso, izinto eziluncedo, izinto ezingeloncedo, kunye nezinto ezichaphazelayo

Uhlaziyo lokugqibela 08/31, ixesha lokufunda: 8mins

Ukusebenza kwebrashi

Ukugqitywa komphezululelokugqibela kwaye lelinye lamanqanaba abalulekileyo kwimveliso.Indima yayo ayiphelelanga nje ekuphuculeni ubuhle bobuhle.Ikwafaka isandla ekusebenzeni kunye nokuqina kwemveliso kunye namacandelo.Ukuxubha yindlela ethe ngqo kwaye eqhelekileyo yokugqiba umphezulu kwiimveliso ezincinci kunye neziphakathi.

Iibrashi zebrashi zisetyenziselwa ukugqiba ukuxukuxa.Ukusebenzisa iibrashi ezirhabaxa kunokususa ngokupheleleyo naziphi na iziphene zomhlaba, ezifana iibhula ezincinci, umphezulu ongalinganiyo, nothuli, ukushiya ngasemva intsimbi entle.Intsimbi, i-aluminium, i-chrome, i-nickel, kunye nezinye izinto eziqhelekileyo ezisetyenziselwa ukuvelisa zonke zifanelekile ukugqitywa kwebrashi.

Iibrashi zocingo

Ibrashi yocingo

Iibhrashi zocingo zinyanzelekile xa ucoca iindawo apho umhlwa onganqwenelekiyo, umhlwa, ubumdaka, kunye nobumdaka zezona ngxaki ziphambili.Ezi brashi zifika kwimilo esemgangathweni enobulumko kunye nengqukuva kwaye zenziwe ngentsimbi yekhabhoni ephezulu.Ngenxa yokuba zidityaniswe noomatshini, iibrashi ezingqukuva zisebenza ngakumbi kuneebhrashi zobude.

Xa iingcebiso zocingo lwebhrashi zidibana ngokukhawuleza nomphezulu, ziyahlula ukungcola ukusuka phezulu.

Iibrashi zamandla

Iibrashi zamandla

Iingcingo ze-carbon steel, i-ferrous and non-ferrous metals, kunye nemicu yendalo kunye neyokwenziwa, isetyenziselwa ukwenza iibrashi zamandla.Basetyenziswa kwizicelo ezininzi, kubandakanya ukugulisa, ukungcoliseka komphezulu, kunye nokudibanisa komphetho.Umlinganiselo wamandla webrashi yamandla umisela isicelo ngokusekelwe kuxinzelelo olusetyenziswa kumphezulu.

Imilo yeebhrashi, ubungakanani, kunye nemicu nazo zixhomekeke kwizicelo.Ke, kukho iibrashi zamandla ezinemicu emide kunye nemfutshane, encinci & enkulu, kuxhomekeke kusetyenziso.Umzekelo, ngelixa imicu emifutshane isetyenziselwa ukuxukuxa ngokungqongqo, imicu emide isetyenziselwa ukuxukuxa okuphakathi.Ukongezelela, iibrashi ezinkulu zihlala zivelisa iziphumo ezingcono.

Amanqanaba eNkqubo yokuxukuxa

Ukubrasha yinkqubo entsonkothileyo efuna ukuchaneka okugqithisileyo ukugcina ukuqina komgangatho wamalungu.

Ngoko ke masiyicalule inkqubo ibe ngamanqanaba amathathu.

1.          Ukulungiselela ibrashi

Kule nqanaba lokuqala, umphezulu ucocwe ngokucokisekileyo ukuze ulungiselele ukuxubha.Emva kokuhlamba ngamanzi adibeneyo, i-sandpapers ifakwe phezulu ukuze isuse nayiphi na i-scratches phezu komhlaba.Ukuba kukho nakuphi na ukungcoliseka okanye ukupeyintwa kubonisiwe, oko kufuneka kususwe ngaphambi kokuba kuqhutyekwe phambili.

2.          Ukubrasha

Emva kokuba ubuso bucociwe, inqanaba eliphakathi liqala.Ibhrashi ifakwe kwi-shank eqhagamshelwe kwisixhobo esenza ukunyakaza kwesetyhula.Ngoku, iqala ukushukuma ngesangqa isusa zonke izinto ezingafezekanga kumphezulu ukuze ikhazimle kwaye igudileyo.Ibrashi isetyenziswa unidirectional.Nangona kunjalo, ibrashi inokusetyenziswa ngokuphindaphindiweyo kwindawo efanayo yomphezulu ngokulandela iinkcukacha zokwandisa ukuguda.

3.          Emva kokulungiswa

Kwinqanaba le-post-processing, iinqununu eziqhotyoshelweyo kunye neentsalela zipheliswa ngokusetyenziswa kokuhlamba nge-asidi, i-alkali, kunye nesisombululo se-surfactants.Emva koko, ngokwemfuneko, okunye ukugqiba okungaphezulu kunokufakwa, njenge-electroplating, ukupeyinta, ukupolisha, kunye nabanye.

Usetyenziso

Deburring

Iibrashi zokuqhawula

I-Deburring yinkqubo yokususa izinto ezingaphezulu kunye neechips ezihlala zihleli kwimisebenzi eyahlukeneyo yomatshini.Lo msebenzi unokufezekiswa ngokugqwesileyo ngokuxukuxa.I-Deburring ishiya indawo ecocekileyo, egudileyo ngelixa inceda ekuthinteleni ukubola komphezulu.

Ukudibanisa komphetho

Umphetho wenziwa ngexesha lokudibanisa icandelo, elinokuthi libe nefuthe ekusebenzeni kunye nokubonakala.Le miphetho yokukhwelana inzima ukuyigqiba ngezixhobo zokuqhawula, nangona eminye imiphetho igudiswa lula ngayo.Nangona kunjalo, le miphetho ikufutshane inokudityaniswa ngokugqwesileyo ngoncedo lwebrashi yamandla ngaphandle kokuphazamisa ukunyamezela okulungiselelwe.

Ukucoca

Umhlwa kunye nenkunkuma isenokuba sele ikhona kwimveliso, kwaye ukulandela imisebenzi eyahlukeneyo yomatshini, kunokubakho iintsalela ezingaphezulu.Ngokomzekelo, ii-Slags zihlala phezu komhlaba emva kwe-welding.Emva kokuba usebenzise inkqubo yokuxubha, ezi ntlobo zeziphene ziyapheliswa.

Ukurhabaxa

Olunye usebenziso lwenkqubo yokuxukuxa kukurhaxa umphezulu.Usenokuba uyazibuza ukuba kutheni ukusondezwa kuyimfuneko.Ewe, uburhabaxa yindlela esebenzayo yokubamba ubumdaka kunye nobutyobo, ukwenza ukucoca kube lula.

Izinto ezichaphazela isiphumo sokubrasha

Isiphumo sokugqitywa kwebrashi sixhomekeke kwizinto ezininzi eziguquguqukayo, kubandakanywa nomgangatho wesixhobo kunye nobuchule bomsebenzi.Ukuqonda imiba kubalulekile ekufezekiseni eyona mveliso igqwesileyo kwimveliso yakho.Makhe sibone izinto ezibalulekileyo eziza kunceda ukulawula inkqubo kunye nokwandisa ukugqitywa.

Uhlobo lwebrashi kunye noMgangatho

Uhlobo lwebrashi oyisebenzisayo kunye noMgangatho wayo unempembelelo enkulu kwindlela ukuphela kwebrashi ephuma ngayo.Isigqibo simele sisekelwe kwiimpawu zombandela xa sigqityiwe.Umzekelo, iibhrashi zocingo zentsimbi zinokuvelisa kuphela iziphumo ezibalaseleyo kwimigangatho yentsimbi.Ukuzisebenzisa kwiintsimbi ezithambileyo ezifana ne-aluminiyam kunye nobhedu kuya kubangela imikrwelo kumphezulu.Ukongeza, i-brush endala ngaphandle kocingo oluhambelanayo ayinakuba luncedo malunga nomgangatho wokugqiba.

Isantya sevili elijikelezayo

Iivili ezenziwe ngezinto ezinqabileyo zisetyenziselwa inkqubo yokugqiba kwaye zifakwe kumatshini ojikelezayo.Ngoko ke, isantya sevili sikwachaphazela iziphumo zomphezulu wokuxubha.

Isantya esiphezulu sithathwa njengesilungileyo.Nangona kunjalo, ukuba ivili lijikeleza ngesantya esiphezulu kakhulu, iinkozo ezikumphezulu zinokutsha, zenze amabala amnyama.Ke ngoko, ngexesha lenkqubo, i-rpm kufuneka imiselwe kwangaphambili ilandela izinto zevili kunye nomthamo.

Indlela yokubrasha

Unidirectional brushing yeyona ndlela ithe ngqo kwaye isebenzayo xa uthatha isigqibo malunga nendlela yokubrasha.Ukuba ukuxubha akugqitywanga ngokuchanekileyo kwiseshoni enye, umqhubi unokubuyela emva kwaye aphucule ukugqiba.Kukho enye indlela.Emva kokuba ukuxubha kugqityiwe ukusuka kwelinye icala ukuya kwelinye unidirectional, inokuguqulwa ukusuka kwindawo yokugqibela kunokuba iqale ukusuka kwindawo yokuqala.

Izakhono namava omsebenzisi

Isakhono sabasebenzi bokubrasha sikwaphembelela uMgangatho wokugqitywa komphezulu.Okungcono umphumo uya kuba ukuba bayawazi inkqubo kunye nezixhobo kwaye banamava okuzisebenzisa.Abasebenzisi abangenabuchule basenokungakwazi ukunika iziphumo ezingcono kuba kubalulekile ukuphatha izixhobo ngokufanelekileyo, kwaye umphezulu unokonakala.

Ukubrasha kwiNsimbi kunye neAluminiyam yoMphezulu

·   Yenziwe ngentsimbi eshayinayo

Ikakhulu ukuxutywa kwensimbi engenasici kwenziwa ngeentlobo ezintathu;ibrashi yentsimbi yocingo, ibrashi yebristle, okanye ivili lefibre grain.Njengakuyo yonke eminye imisebenzi yokubrasha ibrashi ihamba kumphezulu wentsimbi unidirectional, ishiya i-asa ibuthuntu, i-matte sheen kwintsimbi.Emva kwenkqubo, insimbi engenasici ifumana ukukhanya okuthambileyo kunye nomgca ococekileyo kwicala lokuxubha.Kwakhona kusetyenziswe kwizinto zetsimbi ezenziwe ngenjongo yokuhlobisa.

Umphezulu wentsimbi ebrashiweyo

·   Aluminiyam

Umphezulu we-aluminiyam ebrashiweyo

Iibrashi zamandla, iipads zeScotch Brite, kunye namavili efiber grain zizixhobo ezilungileyo zokubrasha imiphezulu yealuminiyam.Kusebenza imithetho efanayo xa kuxutyushwa intsimbi engatyiwayo;iye yenziwa kwicala elinye.Imiphezulu yeAluminiyam iyacocwa kwaye yenziwe yabengezela ngokuxukuxa, enokuthi kwakhona ishiye imivumbo yebrashi ebhityileyo ngokolandelelwano lwebrashi.Umahluko oyintloko ngensimbi engenasici kukuba ukuxubha kufuneka kwenziwe ngobumnene nge-aluminium.

Iingenelo

·   Kuba umphezulu ongaqhelekanga unamathuba amaninzi okubola, ukugqitywa kwebrashi kwenza umphezulu ube mpuluswa, unceda ukuthintela ukuvela komhlwa, kwaye kunegaleloukuqinayamacandelo.

·   Inceda ekusebenzeni kokuqhubela phambili, njengokupeyinta kunye nokwaleka komgubo, ngoukwandisa ukunamathelakomhlaba.

·   Susa naluphi na uthuli, umhlwa owenziwe ngaphambili, kunye ne-slags ukusuka phezulu.

·   Ukusebenza kwebrashi akuchaphazeli ukuzinza kwe-dimensional yamacandelo, ngoko kugcina ukunyamezela.

·   Umphezulu ogudileyo, ocwebezelayo wokugqitywa kokuxubha unika isibheno esihle kakhulu sobuhle kwimveliso.

Iingxaki

·   Ukubrasha nge-semi-skilled operator kunokubangela umonakalo wedimension kunye nemikrwelo kumphezulu.

·   Ubume bokubrasha bunokuphazamisana nomthamo wolwelo wokunamaso kumphezulu.

·   Imivumbo yebhrashi inokubonakala kumphezulu.

Isiphelo: Inkonzo yokubrasha kwiProleanHub

Ukuxubha yindlela yoqoqosho kunye nethe ngqo yokugqitywa komphezulu.Kuxhaphake ngokubanzi ukugqitywa kweengxenye ezenziwe ngetsimbi kunye ne-aluminium.Kweli nqaku, sijonga indlela ukugqitywa kwebrashi kusetyenziswa ngayo ngokweenkcukacha kunye nezinto eziluncedo, ezingeloncedo, kunye nezinto ezinefuthe.

Ifemu yethu, iProleanHub, ibonelela ngeenkonzo zobuchwephesha bokubrasha kunye nazo zonke ezinye iindlela zokugqiba umphezulu kwiinjineli zethu kunye nabaqhubi abanamava angaphezu kweshumi leminyaka ebaleni.Ke ukuba ujonge nayiphi na indibano yokugqibezela umphezulu kunye nenkonzo, ungafumana ikowuti kuthi nanini na.Xa kuthelekiswa ne-US, iYurophu, kunye nabavelisi baseChina, sikhuphisana kakhulu kumaxabiso kwaye sikholelwa kwinkonzo esemgangathweni, ngoko musa ukuthandabuzaQhagamshelana nathi.

Ii-FAQ's

Yintoni ukugqiba ukuxukuxa?

Ukugqiba ukuxukuxa kubhekisa kwinkqubo yokususa uthuli, i-slags, irusi, kunye nokunye ukungafezeki komphezulu wesinyithi ukuze kukhanye kwaye kugudiswe.

Loluphi uhlobo lwebrashi olusetyenziselwa iinkqubo zokuxukuxa?

Ucingo lwentsimbi kunye nebrashi yamandla ziibhrashi ezimbini ezisetyenziswa rhoqo kwimisebenzi yokubrasha.

Zeziphi izicelo zokubrasha?

I-Deburring, i-edge blending, ukucocwa, kunye nokurhaxa zezona zinto zisetyenziswayo zokuxukuxa.

Zeziphi ezinye zezinto ezichaphazela uMgangatho wokuxukuxa?

Uhlobo lwebrashi, isantya sevili lokuxukuxa, icala lebrashi, kunye nezakhono zokusebenza zezinye zezinto ezibalulekileyo ezichaphazela iziphumo zokubrasha.

Ngowuphi umahluko omkhulu phakathi kwentsimbi kunye ne-aluminium yokuxubha?

Iibrashi eziqinileyo zisetyenziswa kwibrashi yentsimbi, kanti ialuminiyam idinga iibhrashi ezithambileyo.