Sheet Metal Fabrication Mutengo: Zvese Zvaunoda Kuziva
Yekupedzisira update: 09/01;Nguva yekuverenga:6 min
Sheet metals
Chinhu chinonyanya kukosha mukugadzirasheet metal.Sheet simbi inoshandiswa kugadzira akasiyana emakanika zvikamu zvezvishandiso zvakati wandei, kubva kumaindasitiri emotokari, ekurapa, uye emuchadenga kune zvigadzirwa zvatinoshandisa zuva nezuva.
Sheet simbi yakagadzirwa ndiyo imwe yenzira dzakaderera, apo mainjiniya anosarudza pepa rakakodzera uye kugadzira zvikamu kana chigadzirwa chose kune zvinodiwa.Ipapo mechanics anoita akasiyana machining maitiro ekugadzira chinhu zvinoenderana nedhizaini,
Ichi chinyorwa chichapfuura muchidimbumutengo wekugadzira simbi simbi, zvinokanganisa zvinhu, uye nzira dzekudzikisa mutengo mukati mekuita.
Mutengo Estimation Approach
Muindasitiri yekugadzira, kune mutengo wakajairwa wekuverengera wekugadzira mapepa esimbi: mutengo wekugadzira unopetwa katatu kupfuura wesimbi.Nekudaro, zvinhu zvakasiyana zvinokanganisa mutengo wekugadzira simbi.Ngatiendei pamusoro pezvinhu zvakakosha zvinopesvedzera mutengo wekugadzira mapepa esimbi mukati mekuita.
Kuparara kwekutenderera kwekugadzira
Nzira yekugadzira chimwe chigadzirwa haina kufanana neimwe.Naizvozvo, kuputsa kutenderera kwekugadzira usati waongorora mutengo wekugadzira kwakakosha.
Nekuparara kwekutenderera kwekugadzira, sarudza ese anodiwa ezvigadzirwa uye machining mashandiro epurojekiti.Semuenzaniso, unogona kuda simbi yesimbi, nzungu dzendarira, uye mabhaudhi kana uri kugadzira bhokisi rematurusi.Mukuwedzera kune pepa resimbi, zvimwe zvinhu zvakasvibirira zvinodiwa kune zvikamu zvakaoma.
Tarisa pakugadzira kutenderera kuputsa graphic pazasi kuti unzwisise zvakadzama.
kugadzirwa kutenderera kweMachining oparesheni
Matanho eMutengo-Kuverenga
Mushure mekuita kuparara kwechikamu chekugadzira, verenga mutengo wedhizaini, zvishandiso, machining mashandiro, mechanist, post-processing, uye mamwe machaji kuitira kuti iwe ugone kufungidzira mutengo wepurojekiti yese nemazvo.
Danho 1: Raw material cost
Mushure mekuita sarudzo yezvigadzirwa, tarisa kuti yakawanda sei yechinhu chimwe nechimwe inodiwa kugadzira chigadzirwa chimwe chete.Paunenge uchifungidzira huwandu hwezvinhu, usakanganwa kuverenga zvimedu.Sezvo simbi simbi ichiwanzo tengeswa pakg, mutengo unofanirwa kutariswa uchishandisa pa-kg.
Mutengo wezvinhu = vhoriyamu x density yepepa simbi zvinhu x mutengo pakg.
Kana paida mapepa ezvigadzirwa zvakasiyana, dzokorora danho iri pane rimwe nerimwe.
Danho 2: Kugadzira mutengo
Kugadzira ndiko kugadzira chigadzirwa chechokwadi mumakombuta software kana pabepa kuti uwane mafambiro ebasa rese.Idanho rakakosha mukugadzira simbi simbi yekunatsiridza mhando yechigadzirwa uye kuderedza mutengo.Naizvozvo, mainjiniya anotarisa akasiyana siyana ehunyanzvi uye emari nyaya pakugadzira chigadzirwa-kuoma kweiyo geometries, nhanho yeinjiniya ruzivo, kushivirira kunodiwa, nezvimwe.
Danho 3: Machining mutengo
Akasiyana-siyana machining mashandiro
Mari yekugadzira mukugadzira inotaridzwa paawa yega yega, kusanganisira mutengo wekudyara, muripo wevashandisi nevashandi, Mutengo wekuchengetedza, mutengo wemagetsi, mutengo wenzvimbo inogarwa, uye mutengo wezvimwe zvinhu zvinodyiwa.Zvinhu zvinodyiwa zvinosanganisira mafuta ekuzora, anofa, masefa, uye gasi—zvose zvinoshandiswa nemuchina uyu kunze kwemagetsi.
SN | Mari dzakasiyana | Calculation |
1 | Machines-investment Mutengo | |
2 | Mari yemagetsi | Yakayerwa simba rekushandisa michina (KW) x Magetsi mutengo payuniti |
3 | Operating Cost | · Charge yeOperator (/hrs.) · Mutero wevashandi vanobatsira (/hrs.) · Mutoro wemutariri (/hrs.) |
4 | Maintenance Cost | |
5 | Vakagarwa Are Cost | |
6 | Mutengo wezvinhu zvinodyiwa | Zvinhu zvese zvinodyiwa zvinodhura paawa |
Zvese machining mitengo uye kuverenga maitiro
Mutengo weawa yose wekugadzira ndiwo huwandu hwemitengo yakanyorwa pamusoro, uye kunze kwemitengo iyi, vagadziri vanowedzera purofiti paawa machining.
Anenge ese ega ega ekugadzira simbi simbi anosanganisira rakasiyana machining kutenderera, sezvakambokurukurwa muchikamu chekuparara kwekugadzira.Saka mari yekugadzira inoda kuverengerwa kutenderera kwega kwega nekuti chigadzirwa chekugadzira 1 chinova chakabikwa kune chinotevera machining process kusvika chigadzirwa chagadzirira kushandiswa.
Nhanho 4: Mutengo wepamusoro
Mutengo wezvivakwa, kubvunzana, mutengo webasa, uye mutengo wemamwe manejimendi anoshanda mukambani yekugadzira.
Iyo Yese Mari yekugadzira
Mutengo wese ihuwandu hwemitengo yese yakaverengerwa mumatanho ari pamusoro, kubva pakugadzirwa kwechigadzirwa kusvika kumutengo wepamusoro.
Mutengo wese= (Sheet simbi mutengo) + (Total Machining mutengo / hr.) x maawa ekushanda + Mutengo wekugadzira + Mutengo wepamusoro
Zvinhu Zvokufunga nezvazvo Pakufungidzira
Tisati takurukura zvingasarudzwa zvekuderedza mutengo, ngatitangei takurukura zvinhu zvinokanganisa mutengo wekugadzira simbi.Kunzwisisa imwe neimwe zvakadzama kunogona kukubatsira kukwidziridza bhajeti yako.
1. Sheet simbi & Gauge nhamba
Yekutanga uye yakakosha kutarisisa imhando yezvinyorwa zvaunoda pachikamu chako, izvo zvinotemerwa nekushandiswa kwakagadzirirwa kwechigadzirwa chekupedzisira.Semuenzaniso, aruminiyamu, simbi, ndarira, uye titanium ndiwo mashizha ane mukurumbira anoshandiswa mukugadzira simbi.Nepo ndarira netitanium zvichidhura, simbi ndiyo yakachipa.Zvakare, kusarudzwa kwegeji yakakwana kunodzikisa mutengo wesimbi nekuti paunenge uchisarudza ukobvu hwakakodzera, inochengetedza huremu hwakawanda.
2. Yakashandiswa tekinoroji
Mari yekugadzira machining inonyanya kupesvedzera mutengo wekugadzira simbi sezvo ichiwedzera kana michina yakaomesesa uye maitiro ekushanda anoshandiswa.Semuenzaniso, kana ukasarudza laser beam welding apo MIG inogonawo kugadzira inodiwa yejoint yechigadzirwa, Ichave inodhura.
3. Kushivirira
Mutengo uchawedzera kana iwe uchida zvinodzokororwa, zvakasimba-kushivirira zvikamu nekuti kuzvichengeta kunoda kuwedzera kushanda nesimba uye kuseta chishandiso.Akasiyana ekudzora emhando mainjiniya anozodiwawo kutarisa uye kuongorora maitiro kana zvikamu zvinoda kushivirira kwakasimba.
Nzira yekudzikisa mutengo wekugadzira simbi?
Vatengi vanowanzoona kuti mitengo yekugadzira simbi yemapepa yakakwira zvishoma pane zvaitarisirwa.Zvakadaro, kune nzira dzekudzikisa mutengo nekufunga zvinhu zvakasiyana uye kuita sarudzo dzakangwara.
1. Kushandisa parameters yakarurama
Yakarurama dhizaini paramita uye zvinodiwa zvinodiwa pakufungidzira kwakaringana.Saka ita shuwa kuti unosanganisira zvese zvakatemwa uye maficha aunoda muchigadzirwa;kuita izvi kuchabatsira mufungidziro chaiyo uye kuchengetedza mari kuburikidza nekufambiswa kwebasa kwakagadziridzwa.
2. Flexible design
Nyanzvi uye zvepamberi zvinhu pashizha simbi dhizaini inogona kutaridzika zvirinani, asi inodhura yakawanda uchigadzira nekuti izvo zvinogona kutora nguva yakawanda uye nyanzvi mainjiniya nevanoshanda.Saka kureruka mukugadzira nekuchengetedza kushanda kwechinangwa chechikamu kana chigadzirwa kunodzikisa Mutengo.Semuenzaniso, nepo pasina njodzi yekukuvara zvinoenderana nenzvimbo yekuisa uye kudyidzana kwechigadzirwa nevashandisi, zvakakwanamipendero ine chamfered inogona kusashandiswa uye inokwidza mutengo.
3. Yakakwana sheet zvinhu uye ukobvu
Usati wasarudza iyo sheet simbi zvinhu, funga nezve mechanic zvinhu senge simba, kuoma, kuoma, uye kusimba.Wobva waita runyoro rwemhando dzakasiyana dzemapepa mitengo inokodzera huwandu hunodiwa hwezvinhu izvi.Zvadaro, ongorora kukora kwakakwana kunopa zvinodiwa.
4. Shandisa michina yakakwana uye maitiro.
Tekinoroji uye akakodzera machining maitiro anobatsira kuderedza nguva uye kuderedza zvimedu zvesimbi, kudzikisa mutengo wekugadzira simbi.Mushure mekugadzira, gadzirira mafambiro uye shandisa yakakodzera muchina uye tekinoroji.Semuenzaniso, muchina weCNC unogona kutora nguva shoma uye mutengo pane yakajairika lathe paunenge uchigadzirira mabhureki emotokari.
5. Kugadzirwa kukuru
Kugadzira chinhu chimwe chete kune yakakura quantizes kunoderedza mutengo wechimwe chinhu.Dhizaina akasiyana-siyana epamusoro mutengo senge kubvunzana & manejimendi mari, uye mubhadharo wezvimiro hauzodzokororwe.
Mhedziso
Kune chikamu chekugadzira, sheet metal inonyanya kudhura uye inoshanda zvakasiyana.Huwandu hwemitengo ine chekuita nekugadzira simbi yesimbi inosanganisira mutengo wesimbi pachayo, mutengo wekugadzira nekuigadzira, imwe mari yepamusoro, uye mugadziri wepurofiti.Ichi chinyorwa chinopa nzira yakatwasuka yekuona iyo yese yekugadzira mutengo.
Chinyorwa chinokurukura zvinhu zvakawanda zvine chekuita nemitengo.Hazvina mhosva kuti nzira yekudzikisa mutengo yakaoma sei, ichiri yakakosha.Pfungwa yekudzikisa mutengo pasina kukanganisa mashandiro uye hunhu hwechinhu chinotarirwa kana chigadzirwa chinobva pakuziva chinhu chinofurira uye maitiro ekufungidzira chaiwo.
Kufungidzira kwekugadzirwa kwesimbi yepepa Kana uchishandanesu, kufungidzira mari yekugadzira simbi haisisiri yakaoma zvakare.Tine nyanzvi mainjiniya anoshandasheet metal kugadzirwakweanopfuura makore gumi.Pamusoro pezvo, isu tinopa nyanzvi pepa simbi yekugadzira masevhisi akadai seCNC machining, Aluminium Extrusion, uye kupedzisa kwepasi.Saka, kana iwe uchida chero yakabatana pamusoro, usazezetaura nesu.
FAQ's
Nderipi pepa rekushandisa rakanakira chirongwa changu?
Izvo zvinoenderana neiyo yakatarwa uye inodiwa michina zvivakwa zvepurojekiti yako.Semuyenzaniso, gobvu Stainless simbi shiti angave akanyatsokodzera kana uchida chigadzirwa nokuda nyoro nharaunda.
Kugadzira mapepa esimbi inzira inodhura here?
Hongu, inzira inodhura, kunyanya yekugadzira vhoriyamu yakakura.
Ndezvipi zvinhu zvinopesvedzera mutengo wekugadzira sheet simbi?
Zvinhu zvakati wandei zvinosanganisira dhizaini yakaoma, ukobvu hwebepa, yakashandiswa tekinoroji, inodiwa kushivirira, nezvimwe.
Ndeipi mari yakakosha inosanganisirwa mukugadzira simbi simbi?
Mutengo weshiti, mutengo wekugadzira, mutengo wekugadzira, uye pamusoro ndiwo mutengo unobatanidzwa nemutengo wekugadzira.
Nguva yekutumira: Jul-12-2022