CAPABILITIES

Die casting service

We provide professional Aluminum die casting services here at ProleanHub. Our expert designers with many years of industry experience create the molds for your product, and we use computer simulation to ensure the Quality of die-casting products. In addition, our quality control engineers monitor each casting process step to maintain the standard and tolerance. 

 

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Prolean’s Die Casting Service

Aluminum Die Casting

Aluminum die casting allows serial production with high dimensional stability without microcracks

Aluminum Die Casting

Zinc die casting is a proven, versatile, and cost-effective process

What is Die Casting?

Die casting is a forming process in which liquid metal or alloys are injected at high pressures (150 to 1200 bar) and high injecting speeds (up to 500 km/h) into a permanent mold called a die.

The mold is made of high-strength steel and is designed according to the product or part specifications. After Solidification, the product is released, and the process is repeated for large-scale production of identical parts or products. We have been in the die-casting field for over a decade, serving hundreds of business and individual clients.

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How to Order Parts?

Get a free quote from a real engineer; once we receive your design, our engineer will review it and send you a quote as fast as one hour.

Get A Quote Within 12 Hours

Upload your design or email our engineer directly and get your quotes as fast as one hour.

Start Production

Your parts will be made once your orders are confirmed. Besides, you will get real-time order updates of the production status from our order tracking system.

Receive Your Part

After all parts pass QC inspection, they will be well packed from transportation accidents. Then, your custom parts are delivered straight to your doorstep.

: We generally evaluate production and provide quotations within six hours. If you need a more urgent quote within 1 hour, please contact us directly through our official WhatsApp account or Skype for immediate communication.

Why Choose Prolean for Die-casting?

Excellent service-With Proven Results

Besides the production, we provide all Die-casting related consultations from our experienced engineers who have been working in the field for more than 8 years.

Leading experience & Equipment

We have clients from a range of Industries, Automotive, Medical, Aerospace, Agriculture, Renewable energy, Defense, and many more. So, we are experienced in working with all industries and use computerized control for the casting process.

Testing & Supervision

We strongly believe in R & D. We test the material for various Physical, Mechanical, and Chemical properties to optimize the Quality. Then, before proceeding with the process, our designers simulate the product in computer software to ensure the Quality of the product and components you need.

Competitive Pricing

Our Pricing is very affordable. It is lower than what you find in the US, Europe, Africa, and other based manufacturers. So, Get the Quotation from us within 24 Hours.

What Materials Are Available For Die Casting?

Aluminum Alloys Magnesium Alloys Zin Other Die Casting Alloys Plastics
380 AZ91D Zamak 3 Silicon Tombac ABS
390 AM60 Zamak 2 Copper PP
413 AS41B Zamak 5 lead POM-M, POM-C
443 AE42   Tin Alloy PC
518     Zinc-Aluminum alloys PEEK

Finishing Options For Die Casting Products

At Prolean, we understand that achieving the perfect finish on a machined part can make all the difference. Every project presents unique demands; perhaps a glossy sheen, a tactile texture, or even a resilient protective layer. With a commitment to craftsmanship, our team ensures that the resulting piece isn’t just functional, but also aesthetically in line with your aspirations. Delve further to discover the array of specialized finishing options we proudly present, curated to elevate the resilience, allure, and performance of each machined component.

 

As the machined or deburring

The machined or deburring finish is the standard finish where unwanted attach chips are removed with deburring tools, and sharp edges are chamfered to smooth the surface (3.2 μm).

Bead Blasted

Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.

Anodizing

Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.

Powder coating

Powder coating is the electrostatically applying of dry powder to the surface. It produces a thin layer providing excellent resistance to wear, corrosion, and abrasion.

Polishing

Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.

Brushing

Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.

Smooth machining

Smooth machining is done by controlling the machining process, such as feed rate & cutting speed. It minimizes the tool marks and risk of corrosion.

Black-Oxide

Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.

 

Electro-less Nickel Plating

A thin layer of Nickel is created on the surface from a nickel-containing solution without electrolysis. Electro-less nickel plating provides a shiny appearance, excellent hardness, abrasive, wear, and corrosion-resistance to the substrate material.

Alodine

Provides excellent corrosion resistance property to the aluminum parts with greenish-gold color. It is the low-cost and quick surface finishing approach.

Electroplating

Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.

Nickel-Plating

Nickel plating

Make the parts super resistive to corrosion. It enhances mechanical strength, hardness, wear resistance, lubricity, and ductility. Nickel plating is applicable in different materials, including Steel, aluminum, copper, and brass.

Passivation

Enhance the appearance and functionality of the parts. After Passivation, parts of Steel and its alloys become super resistive from corrosion.

Yellow Chromate conversion coating

A shiny appearance with goldish color provides excellent corrosion resistance. It is applied on the surface of aluminum, magnesium, and their alloys. A layer of chromate also enhances the conductivity of parts

PTFE (Teflon) Coating

The Teflon layer on the parts offers excellent corrosion resistance, water resistance, and non-stickiness with a non-reactive surface.

Fine machining

The higher-precision machines produce delicate machining surfaces by utilizing sharper tools and regulating feed rate and cutting speed. Surface roughness up to Ra 0.8 μm can be maintained with smooth machining.

Laser Cladding

Provides excellent corrosion, wear, and abrasion resistance. Laser Cladding is also effective for treating minor surface imperfections such as cavities, tiny cracks, and rust damage.

Sanding

Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets

More

Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets

3 Ways to Ensure Perfection

Standards

GENERAL TOLERANCE

For metals, the standard is ISO-2768 fH (fine)

For plastics, the standard is ISO-2768 mK (medium)

Metric threads tolerances:ISO 965-1 standard UN Threads Tolerances: ASME B1.1-2003 standard

knurling: ISO13444:2012 standard Our factory is ISO 9001:2015 certificated

Visual inspection and Protection

Constant visual inspection conditions

Quantification of cosmetic surface quality

Process requirements

Part cleaning and Protection

Quality Inspection Report

Inspection Confirmation

Dimensional confirmation

Appearance confirmation

Quality documentation

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